CFD模拟的 dispersion/天然乳混合高含量复合材料生产的高分散/天然乳
Ekaroek Phumnok1, Phonsan Saetiao2, Panut Bumphenkiattikul3,4
1Department of Chemical Engineering, Faculty of Engineering, Prince of Songkla University Songkhla 90110 Thailand parinya.kh@psu.ac.th.
RSC advances
|April 19, 2024
概括
这项研究使用计算流体动力学 (CFD) 优化了绿色轮胎的天然中的二氧化分散. 一个六叶片,45°角的Rushhton轮螺旋在一个混乱的水箱中被证明是最有效的大规模混合.
科学领域:
- 材料科学 材料科学 材料科学
- 化学工程是化学工程的重要组成部分.
- 类风病学 类风病学 类风病学
背景情况:
- 复合材料中的高含量对于降低绿色轮胎的滚动阻力至关重要.
- 在天然中有效分散二氧化,尤其是在高度下,是一个重大挑战.
- 驱动器配置对大型工业反应堆的混合性能产生了重大影响.
研究的目的:
- 研究和优化混合过程,以在天然乳中分散高含量.
- 评估螺旋设计和反应器几何学对混合效率的影响.
- 为了验证混合系统工业应用的升级标准.
主要方法:
- 计算流体动力学 (CFD) 模拟使用双流体模型来分析流动特征.
- 分析了两种混合式水箱反应堆变体 (混式和平底式).
- 评估了四个Rushton轮轮配置 (RT4-90,RT4-45,RT6-90,RT6-45) 的情况.
主要成果:
- 与90度叶片相比,45度叶片角增强了轴流和液体速度.
- 增加的螺旋叶片数量改善了速度配置文件,并减少了大型水箱的混合时间.
- 鉴定到的最佳配置是六片叶片的Rushton轮机与45°叶片,显著减少混合时间.
结论:
- 45°的叶片角和增加的叶片数量是天然乳中有效分散的关键.
- 诺伍德和梅兹纳的升级标准成功地应用于这种高酸盐天然乳混合系统,偏差小于10%.
- 这些发现为优化绿色轮胎行业的大规模 dispersion提供了经过验证的设计.
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