计算方法和分析的残余应力在条纹曲滚筒直流过程中
Xiaoyu Zhu1, XiaoGang Wang2, Huihai Wu1
1Engineering Research Center Heavy Machinery Ministry of Education, Taiyuan University of Science and Technology, Taiyuan, 030024, Shanxi, China.
Scientific reports
|April 21, 2024
概括
这项研究分析了曲卷直过程中的金属条形变形. 一种新的计算方法,通过模拟和实验验证,可以预测剩余应力和波高度,帮助工艺智能.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 金属条加工通常涉及直以达到所需的平坦度和机械性能.
- 曲卷直是一种常见的技术,但理解其复杂的变形动态对于过程优化至关重要.
- 其余应力和几何缺陷,如波浪高度,可以显著影响直的金属条的性能.
研究的目的:
- 为了研究在曲卷直过程中薄尺金属条的变形过程.
- 建立连续直过程的数值分析计算方法.
- 分析关键参数对剩余应力和直后波高度的影响.
主要方法:
- 基于离散理论,曲率积分和弹性-塑性力学的分析.
- 开发了一种用于条形轨迹的数值分析计算方法.
- 通过MARC有限元模拟和实验设计进行验证.
- 对产量强度,塑性率和曲量进行参数研究.
主要成果:
- 计算方法准确地预测了条带轨迹和残余应力.
- 曲卷数量的增加导致剩余应变趋同.
- 更高的产量强度减少了残留菌株区域.
- 收益强度,曲量和塑性率与波浪高度正相关.
- 计算,模拟和实验结果显示出密切一致.
结论:
- 开发的数值方法可靠地预测曲卷直的结果.
- 这些发现为控制残余应力和波高度提供了洞察力.
- 这项研究有助于智能控制和优化金属条纹正工艺.
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