多阶段连续结晶器的单一和多目标关闭优化
1Chemical Engineering Department, Loughborough University, Epinal Way, Loughborough, Leicestershire LE11 3TU, U.K.
概括
本研究介绍了一种用于连续结晶的最佳关闭方法,最大限度地提高产品产量并最大限度地减少浪费. 该方法实现了稳定状态的生产力,与标准方法相比,减少了80%以上的浪费.
科学领域:
- 化学工程是化学工程的重要组成部分.
- 过程控制 过程控制
- 结晶技术 结晶技术的使用
背景情况:
- 连续结晶过程需要高效的关闭程序来保持生产力并最大限度地减少浪费.
- 现有的关机方法往往导致大量的产品损失和废物产生.
研究的目的:
- 开发第一个基于模型的多阶段连续结晶的最佳关闭程序.
- 为了最大限度地生产符合规格的产品,并最大限度地减少关机时间.
- 为了减少在关机阶段产生的废物.
主要方法:
- 作为一个案例研究,用阿司匹林 (乙盐酸) 在三阶段连续结晶器中冷却抗溶剂结晶.
- 单个优化场景被用来评估自由度,离散方案和优化设置.
- 使用多目标优化和基于多属性实用理论的决策辅助方法来解决冲突的目标.
主要成果:
- 最佳的关机程序可以在固定和可变的关机时间产生大量的特定晶体.
- 关机与稳定状态生产率比率 (STSPR) 可以达到100%,与稳定状态生产率相匹配.
- 与标准关闭程序相比,剩余废物减少了80%以上.
结论:
- 基于模型的最佳关闭程序比连续结晶的标准方法有显著的改进.
- 开发的方法有效地平衡了按规格生产的最大化和关机时间的最小化.
- 该方法为优化结晶关闭操作的决策提供了一个强大的框架.
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