对于工件数字双胞胎模型的表面缺陷的识别和分类
Ligang Qu1, Xuesong Huang1, Danya Zhang1
1School of Mechatronics and Electrical Engineering, Shenyang Aerospace University, Shenyang, China.
PloS one
|April 30, 2024
概括
本研究介绍了一种改进的YOLOv5模型,用于使用数字双胞胎模型检测工件表面缺陷. 改进后的系统在识别缺陷方面实现了更高的准确性,例如包含和插孔,改善了智能制造工艺.
科学领域:
- 制造业 工程 制造工程
- 计算机视觉 计算机视觉
- 人工智能的人工智能
背景情况:
- 传统的基于二维图像的工件表面缺陷检测因环境照明和部件复杂性而面临限制.
- 数字双胞胎模型提供高保真性和可扩展性,以准确地表示工件表面.
研究的目的:
- 提出一个改进的基于YOLOv5的系统,用于在数字双胞胎模型上检测表面缺陷.
- 在智能生产中提高工件缺陷识别的准确性和效率.
主要方法:
- 通过高精度扫描设备 (0.02mm) 获得的点云数据重建数字双胞胎模型.
- 校准训练数据集以缺陷类型,包括包含,穿孔,孔面和卷入尺度.
- 采用改进的YOLOv5模型,结合CBAM (卷积块注意模块) 和BiFPN (双向特征金字塔网络) 来识别缺陷.
主要成果:
- 改进的YOLOv5模型在数字双胞胎模型上成功识别和分类工件表面缺陷.
- 与原始YOLOv5模型相比,平均平均精度 (mAP) 提高了0.2%,显示出高精度.
- 在相同的数据集上,在识别准确度方面,其表现比其他常用模型高11.7%至33.5%.
结论:
- 开发的系统为数字双胞胎模型表面缺陷检测提供了一种实用和系统的方法.
- 能够快速选有缺陷的工件,为智能生产流程做出重大贡献.
相关概念视频
Wood Surfacing
89
Wood surfacing is a critical finishing process designed to smoothen the wood surface, enhance its dimensional accuracy, and make handling safer. This process compensates for potential shrinkage during the seasoning phase by marginally increasing the wood dimensions before surfacing. It also helps correct some distortions that may occur as the wood dries.
The equipment used in the surfacing process is a plane equipped with rotating blades. This tool efficiently smoothens the wood surface and can...
The equipment used in the surfacing process is a plane equipped with rotating blades. This tool efficiently smoothens the wood surface and can...
89
Lumber Defects
112
Lumber defects, which can affect both the appearance and structural integrity of wood, include a variety of growth and manufacturing flaws. Growth defects such as knots and knotholes occur where branches were once attached to the tree trunk, with knotholes forming when these knots fall out. Other natural defects include decay and insect damage, which compromise the wood's strength and durability.
Shakes are minor fractures that run along or across the wood's annual rings, while wane is...
Shakes are minor fractures that run along or across the wood's annual rings, while wane is...
112


