开发和验证注塑成型工艺的1D动态模型和基于模型的喷嘴压力控制器设计
Rasmus Aagaard Hertz1, Ole Therkelsen1, Søren Kristiansen2
1R&D Moulding, LEGO System A/S, Åstvej 1, 7190 Billund, Denmark.
Polymers
|May 25, 2024
概括
一个新的1D模型模拟了无形聚合物的注射成型动态. 该模型有助于设计有效的压力控制器,减少了对物理原型和实验的需求.
科学领域:
- * * 制造业工程 制造业工程
- * 聚合物加工 聚合物加工
- * * 控制系统 控制系统
背景情况:
- *注塑成型是一个复杂的过程,涉及复杂的机器动力学和材料行为.
- * 优化注射成型的控制策略通常需要广泛的实验和物理原型.
- *现有的模型可能无法完全捕捉机器,材料和模具的合动力学.
研究的目的:
- * 开发一个全面的注射成型机动学的1D模型.
- * 利用该模型设计基于模型的压力控制器,特别是用于喷嘴压力.
- * 在硬件实现之前,基于物理特性进行动态系统的分析和设计.
主要方法:
- * 一个1D动态模型是为一台注塑机配备双电动液压变速驱动的注塑机而设计的.
- * 该模型包括无形聚合物注塑工艺的填充,保持和冷却阶段.
- *材料,模具和机器属性被整合到系统分析模型中.
主要成果:
- *开发的1D模型准确地反映了注塑成型过程的动态.
- *设计了一个基于模型的压力控制器,与实验结果有很好的一致性.
- * 该模型有助于分析和设计机器,材料和模具动态.
结论:
- * 拟议的1D模型为设计注塑中先进的控制系统提供了坚实的基础.
- *基于模型的方法允许在实体制造之前进行系统评估,节省时间和资源.
- *这种通用方法使得基于基本物理性质的精确控制器设计成为可能.
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