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固化后持续时间对复杂3D打印几何部件的机械性能的影响
Callum Guttridge1, Alice Shannon1, Aidan O'Sullivan1
1Rapid Innovation Unit - School of Design and Confirm Smart Manufacturing Centre, University of Limerick, Ireland; Health Research Institute, University of Limerick, Ireland.
概括
一般的3D打印后固化指南对于复杂的几何形状是不够的. 长时间的紫外线暴露会对机械性能产生重大影响,引发了对3D打印医疗器械生物相容性和安全性的担忧.
科学领域:
- 材料科学 材料科学 材料科学
- 生物医学工程 生物医学工程
- 添加剂制造 添加剂制造 添加剂制造
背景情况:
- 目前的3D打印树脂后固化指南是通用的.
- 缺乏针对复杂几何形状的具体建议.
- 这可能导致材料性能不一致.
研究的目的:
- 评估制造商提供的硬化后说明的有效性.
- 为了研究延长紫外线固化对3D打印复杂几何形状的影响.
- 为了评估生物相容树脂在各种后固化处理后的机械性能.
主要方法:
- 使用了两个聚合3D打印机和六种生物相容树脂.
- 印刷复杂的几何模型,包含ISO 527测试样本.
- 应用了两个固化后的间隔 (100%和500%的制造商指南).
- 进行拉力测试以评估机械性能.
主要成果:
- 延长固化显著影响了某些材料的机械性能,但并非所有材料.
- 模型中的分层影响了材料的强度,除了Med Amber中断时的延长.
- 机械性质的显著变化表明某些区域的固化不完全.
结论:
- 对于复杂的3D打印部件,标准的固化后紫外线暴露指南是不够的.
- 不一致的固化可以损害材料的强度和均性.
- 具有复杂几何形状的3D打印医疗器械的安全性和生物相容性需要进一步研究.
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