在连续粉末混合过程中实时释放试验,通过NIR光谱和机器视觉测试以实时测试试验室溶解和混合物均性
Lilla Alexandra Mészáros1, Martin Gyürkés1, Emese Varga1
1Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary.
概括
本研究引入了第一个基于人工智能的实时模型,用于在连续制药生产过程中监测药品质量. 开发的系统有效地预测了乙酸的溶解,确保了产品的一致性.
科学领域:
- 制药制造业 制药制造业 制药制造业
- 过程分析技术 (PAT) 是一种分析技术.
- 人工智能在药物开发中的作用
背景情况:
- 连续制造需要实时,非破坏性质量监测.
- 已经探索了替代体外溶解测试,但很少在实时中证明.
- 原材料属性的变化,如晶体大小,可以影响最终药物产品的性能.
研究的目的:
- 开发和展示基于人工智能的溶解替代品模型的在线适用性,用于连续制造.
- 实时评估乙酸 (ASA) - 微晶纤维素 (MCC) 混合物的混合均性和溶解.
- 为了研究不同ASA晶体大小对产品溶解在连续过程中的影响.
主要方法:
- 开发基于近红外 (NIR) 光谱的模型,使用部分最小平方回归和人工神经网络.
- 在连续混合过程中对人工智能溶解替代模型进行线上和线下测试.
- 使用基于机器视觉的粒子大小分析和与测量溶解曲线 (f2 = 80.5) 的比较来验证模型预测.
主要成果:
- 在线监测系统成功检测到ASA含量和溶解的变化.
- 人工智能模型准确地预测了溶解概况,与实验数据相对应.
- 机器视觉分析证实了粒子大小对溶解的影响,验证了模型的发现.
结论:
- 开发的基于人工智能的溶解替代品模型适用于实时,在线质量监测在连续制药制造.
- 这种方法可以检测工艺变化,并确保产品质量的一致性.
- 该研究推进了实时释放测试 (RTRT) 在端到端连续制造过程中的实施.
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