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超声波非破坏性检测方法用于旋造合金板的残余应力
Hongyu Chen1,2,3, Xiaokai Wang1,2,3, Xinghui Han1,2,3
1Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan 430070, China.
Materials (Basel, Switzerland)
|June 19, 2024
概括
本研究使用纵向临界折射 (LCR) 波法来测量合金板的残余应力. 旋转造产生中心张力和边缘压缩,拉力应力随着变形而增加.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 非破坏性测试 不破坏性测试
背景情况:
- 合金板对于航空航天整体结构至关重要.
- 剩余应力是成型过程中固有的,并影响零件质量.
- 精确的残余应力检测对于确保航空航天部件完整性至关重要.
研究的目的:
- 为了研究合金板在旋造后的残余应力分布.
- 为了验证纵向临界折射 (LCR) 波法对残余应力测量的有效性.
- 为了将残余应力状态与不同程度的塑性变形相关联.
主要方法:
- 使用旋造,制造具有可控变形的合金板.
- 一个发射器和双接收器 (OTDR) 传感器用于LCR波探测的应用.
- 有限元 (FE) 模拟用于建模和预测残余应力状态.
主要成果:
- 旋转造板表现出中央紧张和边缘压缩的残余应力模式.
- 峰值剩余拉伸应力从156 MPa增加到262 MPa,因为变形从20%上升到60%.
- 峰值压力应力在变形增加时显示最小的变化;塑性变形在60%的变形时穿透横截面.
结论:
- 结合FE分析的LCR波法,准确地描述了合金板的残余应力.
- 旋转造诱导可预测的依赖于变形水平的剩余应力分布.
- 实验测量与FE模拟结果密切一致,证实了该方法的可靠性.
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