在冲压过程中可变空格持有器力轨迹的数值优化,以减少多缺陷.
Feng Guo1, Hoyoung Jeong1,2, Donghwi Park1
1Department of Mechanical Engineering, Sogang University, Seoul 04107, Republic of Korea.
Materials (Basel, Switzerland)
|June 19, 2024
概括
使用深度神经网络,遗传算法和蒙特卡洛模拟的智能优化技术有效地减少了板材成型中的故障,纹和反弹等缺陷.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 计算力学 计算力学 计算力学
背景情况:
- 板材成型工艺容易出现缺陷,如故障,纹和反弹.
- 优化工艺参数对于减轻这些缺陷和提高产品质量至关重要.
研究的目的:
- 开发和验证智能优化技术,以减少金属板成型中的多重缺陷.
- 阐明加工参数,材料特性和缺陷形成之间的关系.
主要方法:
- 结合深度神经网络 (DNN),遗传算法 (GA) 和蒙特卡洛模拟 (MCS) 的混合方法被开发出来 (DNN-GA-MCS).
- 通过对油盘模型的数值模拟,实现和优化了可变空置力 (VBHF) 轨迹.
- 基于通用增量压力状态依赖损伤 (GISSMO) 模型的机器学习算法预测了形成极限图 (FLD) 来评估板块故障动态.
主要成果:
- 与训练组平均值相比,DNN-GA-MCS方法在缺陷减少方面取得了显著的改进:失败率为18.89%,纹率为13.59%,弹率为14.26%.
- 两部分的VBHF策略将平均缺陷减少率提高了12.62%,并将总VBHF减少了14.07%.
- 统计分析和材料流量分析为模具结构提供了优化策略,以提高材料流量的效率.
结论:
- 拟议的智能优化技术在改善板材成型工艺方面具有相当大的潜力.
- 该方法有效地减少了缺陷,并为增强材料流量和模具结构优化提供了一条途径.
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