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应变虚拟传感应用于工业压力机用于疲劳监测
Bartomeu Mora1,2, Jon Basurko1, Urko Leturiondo1
1Ikerlan Technology Research Centre, Basque Research and Technology Alliance (BRTA), 20500 Arrasate-Mondragon, Spain.
Sensors (Basel, Switzerland)
|June 19, 2024
概括
虚拟传感技术可以准确地估计工业设备的应变,即使传感器较少. 这使得有效的状态监测和早期检测结构部件的疲劳裂成为可能.
科学领域:
- 机械工程 机械工程
- 结构健康监测 结构健康监测
- 信号处理 信号处理
背景情况:
- 工业设备,特别是在高循环负荷下,容易受到疲劳损伤.
- 状态监测系统对于维护工业机械至关重要.
- 虚拟传感提供了一种在未被监测的位置估计测量的方法.
研究的目的:
- 评估不同虚拟传感算法的有效性,以估计应变.
- 以减少传感器数量来评估这些算法的性能.
- 确定使用虚拟应变传感器用于疲劳裂检测的可行性.
主要方法:
- 测试了三个虚拟传感算法:直接应变观察器,最小平方应变估计和静态应变卡尔曼波器.
- 在循环负荷下使用了缩放床压机原型的真实测量数据.
- 在原型上使用了应变计来进行实际的应变测量.
主要成果:
- 虚拟传感算法实现了足够准确的应变估计.
- 在静态和准静态负载条件下,减少了延展仪的数量被证明是有效的.
- 虚拟应变传感器成功检测到疲劳裂的开始.
结论:
- 虚拟传感是一种可行的工业设备状态监测技术.
- 它可以在最小的传感器部署下准确地估计应变.
- 这种方法有助于早期检测结构损坏,例如疲劳裂.
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