断裂力学方法在低弹指数的分裂过程中冷卷制过程
Y Prawoto1, S Manville1, T Sakai1
1NHK International Co, 46855 Magellan Dr, Novi, MI 48377, USA.
概括
了解线圈分裂现象对于冷卷产品至关重要. 这项研究使用断裂力学,结合余应力测量和有限元分析,揭示了线圈形状如何影响分裂行为.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 断裂力学 断裂力学 断裂力学
背景情况:
- 线圈分裂是冷卷产品中常见的故障.
- 了解底层机制对于流程优化和产品可靠性至关重要.
研究的目的:
- 用断裂力学原理研究线圈分裂现象.
- 为了将制造变化与分割行为相关联.
- 为防止生产后分工提供洞察力.
主要方法:
- 结合余应力测量 (中子衍射) 和有限元素分析 (FEA).
- 金属学评估,以支持断裂力学应用.
- 混合模式 (模式I和模式II) 应力强度因子分析.
主要成果:
- 由于配置差异,残余应力分布在制造线 (N1和N6) 之间有所不同.
- FEA模拟证实,线圈形状显著影响剩余应力模式和分裂行为.
- 确定了与生产线特定线圈配置文件相关的分割行为中的差异.
结论:
- 线圈形状是影响残余应力和随后在冷卷产品中分裂的关键因素.
- 断裂力学,特别是混合模式应力强度因子分析,提供了一种可行的方法来理解和预测线圈分裂.
- 这种分析可以通过评估应力强度与材料断裂性来帮助确定冷卷制过程的极限.
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