通过纹纹理减少激光层的残余应力研究
Changlong Zhao1, Chen Ma2, Weilong Du2
1College of Mechanical and Vehicle Engineering, Changchun University, Changchun, 130022, China. zhao19790204@126.com.
Scientific reports
|July 10, 2024
概括
表面纹理与激光覆盖相结合,可显著降低残余应力,改善覆盖层质量. 这种方法提高了表面粗度和内部颗粒大小,防止缺陷,以提高材料性能.
科学领域:
- 材料科学与工程 材料科学与工程
- 表面工程是什么?表面工程是什么?
- 增材制造 增材制造 增材制造
背景情况:
- 激光覆盖是创建表面涂料的关键增材制造工艺.
- 高余应力和缺陷可能会损害激光涂层的质量.
- 探索表面纹理作为一种新的方法来缓解这些问题.
研究的目的:
- 开发一种无裂纹的覆盖层生产方法.
- 为了研究表面纹理对激光板的影响.
- 使用数值模拟和实验优化覆盖参数.
主要方法:
- 结合表面纹理与激光覆盖.
- 建立了一个多场合数值模拟模型.
- 研究了带有和没有纹理的温度,应力和流体场.
- 进行了实验验证.
主要成果:
- 数字模拟显示,温度梯度降低,热循环与纹理更顺.
- 余应力降低了高达50.22% (模拟) 和47% (实验).
- 纹理减少了融化池的流速,防止了双旋效应,改善了表面粗度和粒度大小.
结论:
- 表面纹理是生产高质量,无裂纹激光层的有效方法.
- 该研究提供了通过优化纹理和激光覆盖工艺来改善覆盖层质量的参考.
- 这种方法在机械性能和缺陷减少方面提供了显著的改进.
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