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研究滚筒成型的机制和可加工性
Cunfeng Kang1, Baoxu Sun1, Xinshang Zhang1
1College of Mechanical and Energy Engineering, Beijing University of Technology, Beijing 100124, China.
Materials (Basel, Switzerland)
|July 13, 2024
概括
联合曲方法是冷成型薄壁管道的最佳方法,减少缺陷. 在模拟中增加滚筒间距可以最大限度地减少应变和滚筒力,这对于高强度钢来说是有益的.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 薄壁圆形管的冷曲形成带来了诸如边缘凸起和波状等挑战.
- 产品质量高度依赖于精确控制成型过程参数.
研究的目的:
- 将四种冷曲方法进行比较,并确定薄壁圆形管的最佳技术.
- 用数值模拟分析工艺参数对应变分布和滚子力的影响.
- 评估高强度钢材在这种成型过程中的适用性.
主要方法:
- 四种不同的冷成型方法的比较分析.
- 使用COPRA软件 (COPRA FEA RF 2023.1) 基于联合曲方法进行的数值模拟.
- 对等效塑料应变,加工硬化,厚度应变和横截面成型的分析.
主要成果:
- 联合曲方法被确定为最优的成型技术.
- 处理速度对相应的塑料应变和工件硬化影响最小.
- 上部和下部滚筒之间的间距增加显著减少了相当的塑料应变和滚筒矩.
- 该研究证实了塑造高强度钢板的优势.
结论:
- 结合曲方法为冷成型薄壁管道的缺陷提供了更好的控制.
- 优化滚筒间距对于管理应变和力量至关重要,特别是在使用高强度钢材时.
- 数字模拟结果与实验数据保持一致,验证了研究结果.
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