磨砂式喷水加工 磨砂式喷水加工
1Flow International Corporation, Kent, WA 98032, USA.
Materials (Basel, Switzerland)
|July 13, 2024
概括
压式喷水机 (AWJ) 机械加工为各种材料和厚度提供了多功能,高精度的切割. 这种先进的工艺尽量减少不良影响,使微电子到大型工业部件的应用成为可能,与工业4.0趋势保持一致.
科学领域:
- 工程和材料科学 工程和材料科学
- 制造过程 制造过程 制造过程
背景情况:
- 研磨式喷水机 (AWJ) 机械加工是在20世纪80年代开发的,是一种通用的切割技术,能够处理几乎任何材料.
- 该工艺在先进制造中被广泛采用,用于生产各种行业的关键部件.
研究的目的:
- 提供AWJ加工过程的全面概述,包括其基本原则和影响参数.
- 讨论AWJ工具及其与材料相互作用的流程模型.
- 探索提高AWJ加工零件的几何精度和表面表面的方法.
主要方法:
- 详细描述AWJ通过高速磨料颗粒冲击去除材料的机制.
- 分析切割表面的宏观特征 (渐变,回落,波动性) 和补偿技术,如动态角度补偿.
- 通过在CNC机器控制器中集成的切割速度,液压和磨损参数来控制表面表面表面.
主要成果:
- AWJ加工能够精确切割各种材料 (金属,玻璃,复合材料,陶) 和厚度 (1毫米至600毫米).
- 机器视觉和真空辅助等专业技术对于微电子和太阳能电池零件切割至关重要.
- 该工艺已扩展到各种应用,包括钻井,削,转和表面修饰.
结论:
- AWJ加工提供了一个非热,非机械的切割解决方案,具有高精度和多功能性.
- 该工艺适用于复杂的形状,边缘修剪 (特别是复合材料) 和微尺度应用.
- AWJ加工与工业4.0和5.0趋势保持一致,结合人工智能和物联网以增强能力.
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