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连续驱动摩擦接的Al/Cu接头采用短接时间,高转速和高接压力生产
Veljko Milašinović1, Ana Alil2, Mijat Milašinović3
1VTM Solutions, Slavke Đurđević 19/2, 35000 Jagodina, Serbia.
Materials (Basel, Switzerland)
|July 13, 2024
概括
优化连续驱动摩擦接 (CDFW) 对Al/Cu接头提高了效率. 特定的压力 (66.7 MPa的摩擦,222.2 MPa的造) 产生了100%的强度和高导电性的声音接头.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
背景情况:
- 连续驱动摩擦接 (CDFW) 用于Al/Cu联合生产.
- 优化CDFW参数对于共同的质量和工艺效率至关重要.
研究的目的:
- 用CDFW提高Al/Cu联合生产的效率和有效性.
- 调查CDFW过程的准确性和质量.
- 为了确定最佳的CDFW参数,以获得最大的联合效率.
主要方法:
- 在CDFW期间利用红外热学来监测温度-时间曲线.
- 通过不同的摩擦和造压力来评估Al/Cu接头的质量.
- 分析了关节的特性,包括强度,延展性和电导率.
主要成果:
- 红外成像显示,由于气动系统滞后,实际接时间超过了标称的15%.
- 最佳参数 (66.7 MPa摩擦,222.2 MPa造) 消除了接口缺陷,并降低了Al2Cu的厚度.
- 实现了100%的关节强度,61%的延展性和>92%的电导率.
结论:
- 红外热学对于监测CDFW过程是有效的.
- 特定的压力组合显著提高了Al/Cu接头的质量和效率.
- 压力高于最佳,效率降低,资源消耗增加.
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