在使用电流辅助接双面方法的感应热处理过程中研究温度场
Jian-Quan Liang1, Wei Chen2, Feng-Yi Gu2
1School of Locomotive & Rolling Stock, Guangzhou Railway Polytechnic, Guangzhou, 511300, China.
Heliyon
|July 18, 2024
概括
这项研究引入了一种新的脉冲电流辅助双面感应加热方法,以提高接质量. 这种技术减少了温度差异和残余应力,提高了接区域的整体完整性.
科学领域:
- 材料科学与工程 材料科学与工程
- 接技术 接技术
- 计算机建模 计算建模
背景情况:
- 接的传统集中式感应加热会导致显著的辐射温度差异和残余应力度.
- 传统方法的温度控制不足会导致接缺陷和结构完整性降低.
- 需要先进的感应加热技术来提高接质量和可控性.
研究的目的:
- 开发和验证脉冲电流辅助双面感应加热方法,以提高接质量.
- 用先进的模拟来研究接中辅助脉冲电流和温度场的分布.
- 通过实验验证拟议的感应加热技术的有效性.
主要方法:
- 实施双面的感应加热方法与辅助脉冲电流相结合.
- 使用ANSYS有限元软件开发一个多场合 (电磁热结构) 预测模型.
- 进行实验验证,包括温度和金测试.
主要成果:
- 脉冲电流辅助双面感应加热方法有效地减少了辐射温度梯度.
- 模拟结果准确地预测了辅助脉冲电流和温度场的分布.
- 实验测试证实了缺陷的减少和接质量的提高.
结论:
- 与传统技术相比,脉冲电流辅助双面感应加热是一种提高接质量的优越方法.
- 开发的有限元模型为预测和优化感应加热过程提供了可靠的工具.
- 这项技术为最大限度地减少残余应力和提高接结构性能提供了一个有前途的解决方案.
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