热红外成像用于煤矿输送滚筒故障检测
Yang Xiuyu1, Tian Liyong1, Cai Feng2
1School of Mechanical Engineering, Liaoning Technical University, Fuxin City, China.
PloS one
|July 22, 2024
概括
这项研究引入了一种新的热红外成像方法,用于检测带式输送机中的置故障. 该系统准确地识别了滚筒位置,并通过温度差异分析检测了轴承损坏和粘附阻力.
科学领域:
- 工程 工程师 工程师 工程师
- 机械工程 机械工程
- 状态监控 状态监控
背景情况:
- 带式输送机在工业运行中至关重要,但它们的众多,分散的滚筒很难监测故障.
- 部件的健康状况显著影响带式输送机的安全性和正常运行.
- 现有的轮故障检测方法在复杂的工作环境中具有挑战性.
研究的目的:
- 开发一种有效的故障诊断方法,用于带式输送机置机使用热红外成像.
- 准确识别置位置并检测特定故障,如轴承损坏和粘附阻力.
- 通过先进的监控,提高带式输送系统的安全性和可靠性.
主要方法:
- 使用YOLOv4用于在热图像中准确识别机位置.
- 采用温度差异分析来检测轴承损坏和粘附阻力.
- 使用双频谱摄像头收集红外数据,用于煤矿环境中的故障歧视.
主要成果:
- 使用YOLOv4.4实现了对置位置的93.8%的识别准确度.
- 确定了正常,轴承损坏和抗粘车的明显温度上升模式.
- 已确立的温度差异值: ~7°C用于轴承损坏和 ~8°C用于与普通轮相比的粘附阻力.
结论:
- 拟议的热红外成像方法有效地诊断皮带输送机的置故障.
- YOLOv4和温度差异分析提供了一种可靠的方法来识别轴承损坏和粘附阻力.
- 这种技术提高了带式输送机操作的安全性和效率,特别是在像煤矿这样的苛刻环境中.
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