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基于系统设计过程方法开发的摩擦点接 (DFSSW) 的数值和实验分析
Wassan S Abd Al-Sahb1, Suhair G Hussein1, M N Mohammed2
1University of Baghdad College of Engineering Department of Mechanical Engineering, Baghdad, Iraq.
TheScientificWorldJournal
|July 24, 2024
概括
板的新开发的摩擦动点接 (DFSSW) 技术显著减少了钥匙孔缺陷. 这种优化的工艺实现了2388N的高拉力切削力,证明了其工业可行性.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 连接技术 连接技术
背景情况:
- 传统的摩擦点接 (FSSW) 通常会导致钥匙孔缺陷.
- 连接类似的板 (6061) 需要强大的和缺陷最小化的技术.
- 优化工艺参数对于提高接质量和强度至关重要.
研究的目的:
- 开发和批判性地分析一个优化的摩擦点接 (FSSW) 技术,用于连接相似的板.
- 通过FSSW中的参数优化来最大限度地减少或消除钥匙孔缺陷.
- 通过数值模拟和实验调查验证开发的技术 (DFSSW).
主要方法:
- 使用有限元法进行数值模拟,以解决热力学合问题.
- 在不同参数下分析温度,应力分布和应力.
- 实验验证比较拉力切削力结果与传统的FSSW.
主要成果:
- 开发的FSSW技术 (DFSSW) 成功连接了6061个板.
- 最佳参数 (2100rpm,0.3mm深度,3.5mm高度,12mm直径) 产生了2388N的最大拉力切削力.
- 与传统的FSSW相比,观察到钥匙孔缺陷的显著减少.
- 切片盘的直径和高度被确定为成功接的关键参数.
结论:
- 开发的摩擦动点接 (DFSSW) 技术有效地减少了板接合中的钥匙孔缺陷.
- 优化设计和工作条件对于实现高关节强度和避免缺陷至关重要.
- 由于其缺陷减少和自动化潜力,开发的技术对工业应用具有前景.
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