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在磨砂式水喷气中喷嘴磨损,基于数值模拟
Xuhong Chen1, Hongji Yu1, Haihong Pan1
1Precision Polishing and Measuring Laboratory, Guangxi University, Nanning 530000, China.
Materials (Basel, Switzerland)
|July 27, 2024
概括
了解磨砂式喷水喷嘴 (AWJ) 磨损是改善加工的关键. 增加的喷嘴磨损显著放大了工件损坏由于更高的压力和剪切力.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 流体动力学 流体动力学
背景情况:
- 磨砂式水喷射 (AWJ) 加工性能受到粒子直径和压力等喷射特性的显著影响.
- 喷嘴磨损是影响AWJ应用的关键因素,特别是在抛光中.
研究的目的:
- 分析喷嘴磨损对磨料喷水机械加工性能的影响.
- 为了研究喷气特性,喷嘴几何和工件相互作用之间的关系.
主要方法:
- 开发一个三维喷嘴模型.
- 欧勒-拉格朗日方法的应用,用于多相流场分析.
- 模拟粒子直径,喷气压力和喷嘴磨损效应.
主要成果:
- 增加的喷气压力导致侵蚀率下降.
- 更高的粒子直径和质量流速增加了侵蚀速度.
- 磨损的喷嘴 (1.6毫米出口直径) 与未磨损的喷嘴 (1.0毫米) 相比,具有两倍以上的压力和2.5倍的剪切力,导致工件严重损坏.
结论:
- 喷嘴的磨损大大改变了喷气的特性,导致压力和剪切力增加.
- 了解这些影响对于优化AWJ流程至关重要.
- 这些发现可以指导未来的AWJ喷嘴设计,以提高效率和寿命.
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