基于响应表面方法的曲轴火和温度参数的优化设计
Yongkang Wang1, Jie Tang1, Jianzhi Chen1
1School of Mechanical Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003, China.
Materials (Basel, Switzerland)
|August 10, 2024
概括
优化曲轴热处理涉及平衡冷却速度,炼温度和保持时间. 这项研究确定了最佳参数,改善了直度,表面应力和马石含量,以提高曲轴性能.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 金工业是金工业的一个方面.
背景情况:
- 曲轴热处理优化往往缺乏多因素参数的考虑.
- 这导致了低于最佳的热处理设计和性能.
研究的目的:
- 研究冷却速度,炼温度和保持时间对曲轴直度,残余应力和马石含量的影响.
- 确定最佳的热处理参数,以提高曲轴性能.
主要方法:
- 利用响应表面方法分析过程参数和性能指数之间的关系.
- 进行实验以验证影响机制并确定最佳设置.
主要成果:
- 冷却速度的影响最大,其次是保持时间,然后是冷却温度.
- 最佳参数:冷却油速度1.4倍,555°C加温,6小时的持久时间.
- 实现了直度减少9.9%,表面应力增加6.7%,马石含量增加7.2%.
结论:
- 确定了单个和组合的热处理参数对曲轴质量的重大影响.
- 提供了优化的工艺参数,以提高曲轴直度,残余应力和马石含量.
- 为未来的曲轴热处理过程优化提供了数据驱动的方法.
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