在涉及预拉伸螺栓的混合连接中预测粘合层厚度
Frederico Ricca1, Francisco J Galindo-Rosales2,3, Alireza Akhavan-Safar4
1Institute of Science and Innovation in Mechanical and Industrial Engineering (INEGI), Rua Dr. Roberto Frias, 4200-465 Porto, Portugal.
Polymers
|August 29, 2024
概括
这项研究检查了未治愈的混合关节,重点关注粘合剂流量和厚度. 计算流体动力学 (CFD) 准确预测了粘合剂厚度,验证了实验数据以改善关节性能预测.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 混合关节的大部分研究都集中在治愈性质上.
- 混合接头 (粘合剂+螺栓) 与单一方法相比,提供更高的性能.
- 在制造过程中不均的粘合剂厚度会影响负载能力的预测.
研究的目的:
- 为了研究未经固化混合连接的制造工艺.
- 为了精确测量粘合层厚度分布.
- 用实验数据验证粘合剂流量的数值预测.
主要方法:
- 对三种粘合剂的粘合层厚度的实验测量.
- 计算流体动力学 (CFD) 建模粘合物流和基板相互作用.
- 实验厚度数据与CFD预测的比较.
主要成果:
- CFD预测显示与实验粘合剂厚度数据有很好的一致性.
- 实验和数值平均厚度之间的相对差异在4.07%至27.1%之间.
- 使用含有完整的沙子颗粒的粘合剂实现了最高的精度,保持了质.
结论:
- 粘合剂的质性行为显著影响最终的粘合层厚度分布.
- 准确预测粘合剂厚度对于可靠评估混合连接的负载能力至关重要.
- 这项研究提高了对高性能混合连接的制造工艺的理解.
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