热复合材料的固态增材制造 热复合材料的固态增材制造
Bo Hong1,2, Kaifeng Wang1,3, Yang Li4
1Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education, Tianjin University, Tianjin 300354, China.
Polymers
|September 14, 2024
概括
这项研究引入了一种新的增材制造方法,用于使用复合粉末和逐步固化. 这种方法显著提高了抗变形能力,并减少了制造部件的固化时间.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 聚合物化学 聚合物化学
背景情况:
- 热的增材制造在加工过程中面临软化和变形的挑战.
- 热固化热需要精确的温度控制,以防止不必要的变形.
研究的目的:
- 开发热的增材制造方法,以减轻制造过程中的变形.
- 研究使用具有不同固化温度的复合粉末和逐步固化的复合粉末,以改善热加工.
主要方法:
- 制备具有多种固化温度的热固化复合粉末.
- 使用冷喷涂增材制造 (CSAM) 制造样品的制造.
- 对单个粉末组件的逐步固化实施.
主要成果:
- CSAM过程会诱导塑料变形和产生热量,导致局部化和颗粒结合.
- 与单元粉末相比,复合粉末样本表现出更高的抗变形能力.
- 复合粉末的逐步固化使总固化时间从16.7小时减少到1.5小时.
结论:
- 拟议的CSAM和逐步固化方法有效地解决了热增材制造中的变形挑战.
- 复合材料粉末中的顺序固化反应提供结构支,最大限度地减少变形.
- 这种方法可以显著减少热固化元件的加工时间.
相关概念视频
Strength and Heat of Hydration
The hydration of cement is an exothermic reaction in which heat is generated as cement hydrates. This heat of hydration is critical to cement's strength development. The rate at which this heat is generated affects the temperature rise, with a majority of the heat being released early in the hydration process, half within the first three days, and about 75% within the first week.
The heat of hydration for each cement compound is significant; for instance, tricalcium aluminate (C3A) and...
The heat of hydration for each cement compound is significant; for instance, tricalcium aluminate (C3A) and...
Reinforcements in Concrete
Reinforced concrete is a composite material used extensively in construction, combining the compressive strength of concrete with the tensile strength of steel. This synergy is essential as concrete, while excellent at resisting compression, is weak under tension. Steel bars, or rebars, are embedded in the concrete to handle these tensile forces. The choice of steel is strategic; it shares a similar coefficient of thermal expansion with concrete, which ensures uniformity in response to...
Retarders
Retarders are chemical admixtures designed to extend the setting time, which is especially useful when there is a delay in sequential concrete pours to prevent cold joints and to achieve a cohesive structure. Retarders, when used in appropriate amounts, can also enhance the architectural appearance of exposed aggregate finishes.
The function of retarders is to delay the setting of concrete, and this effect can be measured using a penetration test. The retardation process involves adding...
The function of retarders is to delay the setting of concrete, and this effect can be measured using a penetration test. The retardation process involves adding...
Superplasticizers
Superplasticizers are advanced admixtures that enhance the workability of concrete by lowering the water content without compromising the strength of the material. These substances are highly effective water reducers, improving concrete flow, making it easier to work with, and enabling concrete to reach inaccessible areas or densely reinforced sections without mechanical vibration. The key components in superplasticizers are either sulfonated melamine or naphthalene formaldehyde condensates,...
Mass Concreting
Mass concreting refers to the process of placing large volumes of concrete, such as in gravity dams. The heat generated during the cement hydration process and differential cooling rates within the concrete mass can lead to a temperature gradient, which can result in thermal cracks in the concrete mass.
To reduce the risk of such cracking, the concrete mix may incorporate low-heat cement and pozzolans to reduce the temperature rise. Pre-cooled angular aggregates and water-reducing admixtures...
To reduce the risk of such cracking, the concrete mix may incorporate low-heat cement and pozzolans to reduce the temperature rise. Pre-cooled angular aggregates and water-reducing admixtures...
Hot Weather Concreting
Concreting at elevated temperatures accelerates the hydration process, leading to quicker setting but potentially reducing the long-term strength of the concrete structure. Additionally, low air humidity fosters rapid moisture loss from the concrete, resulting in reduced workability, pronounced plastic shrinkage, and a higher likelihood of crazing.
Mitigating the heat increase in concrete can be economically achieved by shading aggregate stockpiles to prevent heating from solar radiation,...
Mitigating the heat increase in concrete can be economically achieved by shading aggregate stockpiles to prevent heating from solar radiation,...


