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浮式固定装置布局的优化方法,用于对低刚度薄壁梁的扭曲控制
Junping Feng1, Jiawei Wang1, Zhuang Mu2
1School of Mechanical Engineering, Jiangsu University of Technology, Changzhou 213001, China.
Materials (Basel, Switzerland)
|September 14, 2024
概括
这项研究优化了固定装置的放置,以最大限度地减少薄壁梁的弹性变形. 新方法显著减少了加工变形,提高了低度元件的精度.
科学领域:
- 制造业 工程 制造工程
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
背景情况:
- 低刚度的薄壁梁在加工过程中容易发生显著的弹性变形.
- 浮动具方法是常用的,但可能导致大量的变形.
- 尽量减少这种弹性变形对于实现高精度元件至关重要.
研究的目的:
- 开发一种优化的浮动固定装置布局方法,以减少低刚度薄壁梁的弹性变形.
- 建立弹性变形的计算模型,并定义最大总弹性变形的客观函数.
- 通过理论计算,模拟和实验测量来验证拟议的优化方法.
主要方法:
- 优化固定点的数量和位置.
- 开发弹性变形计算模型和最大总弹性变形的客观函数.
- 对优化解决方案应用增强倍数方法.
- 使用合金低刚度薄壁梁的实验验证.
主要成果:
- 优化的固定装置布局使模拟的最大弹性变形减少了48.49%.
- 实验测量显示,变形的平均减少为0.02毫米,减少74.07%.
- 计算和模拟的总最大弹性变形之间的平均相对误差为17.43%.
结论:
- 拟议的浮动具布局优化方法有效控制和减少加工弹性变形.
- 该方法显著提高了低刚度薄壁组件制造工艺的精度.
- 优化的固定装置设计是减轻精密制造中的弹性变形的关键因素.
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