在合金的两步切割中,对加工表面层的残余应力分布进行模拟研究
Jingyi Wang1, Bo Kong1,2, Shulei Wei2
1Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, China.
Materials (Basel, Switzerland)
|September 14, 2024
概括
加工合金 (Ti-6Al-4V) 需要仔细控制残余应力. 较低的切割速度和负角促进压力应力,提高材料性能和性能.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 合金Ti-6Al-4V带来了重要的加工挑战.
- 机械表面的残余应力极大地影响了材料的性能,如强度和疲劳寿命.
研究的目的:
- 模拟Ti-6Al-4V.的两步切割过程.
- 研究切割参数对残余应力分布的影响.
- 了解初始切割步骤对后续操作的影响.
主要方法:
- 使用 Abaqus 2020 模拟两步切割的有限元分析.
- 正角切割试验通过芯片形态和切割力分析验证有限元模型.
- 在模拟中纳入冷却,卸载和解除约束的阶段.
主要成果:
- 余应力从压力转变为拉力,加快切割速度和角.
- 负角和较低的切割速度促进了更大的压力余应力.
- 第一个切割步骤显著影响了第二步的压力演变和损伤.
结论:
- 优化的加工策略可以控制Ti-6Al-4V.中的残余应力.
- 了解两步加工效应可以提高对应力状态的预测.
- 发现有助于提高合金组件的质量和性能.
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