多感应检查系统用于热诱导的微不稳定性在基于金属的选择性激光融
Xing Peng1,2, Rongjie Liao1, Ziyan Zhu1
1College of Intelligent Science and Technology, National University of Defense Technology, Changsha 410073, China.
Sensors (Basel, Switzerland)
|September 14, 2024
概括
本研究引入了一种多传感检查系统,用于检测增材制造 (AM) 部件中的微不稳定性. 该系统通过可见和红外成像有效捕捉热缺陷,提高质量控制.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造业 制造技术 制造技术
- 非破坏性测试是指非破坏性测试.
背景情况:
- 增材制造 (AM) 可使复杂的组件制造成为可能,但往往会导致残余应力和微不稳定性,如裂和多孔性.
- 有效的检查方法对于确保AM元件的质量和可靠性至关重要.
研究的目的:
- 提出和验证一个复杂的多传感检查系统,用于检测微纳米级的热诱导的微不稳定性在AM组件.
- 通过整合可见和红外成像来增强AM部件的检查能力.
主要方法:
- 开发一个使用可见光和红外光学通道的多传感检查系统.
- 对系统性能进行模拟,重点是调制转移函数 (MTF) 值.
- 集成数据采集与后端图像处理系统在特定的操作参数内.
主要成果:
- 模拟结果显示,可见和红外通道的MTF值超过0.3,证实了高图像保真度.
- 该系统准确地捕获可见光和红外光谱中热诱导的微不稳定性的数据.
- 成功将数据集成到后端系统中,距离380-450毫米,温度范围为20-70°C.
结论:
- 开发的多传感系统在检查AM组件中的热诱导微不稳定性方面取得了重大进展.
- 该系统的设计有利于无集成到加工和装配线,改善整体质量保证.
- 高图像保真度和跨光谱的准确数据捕获确保可靠地检测微缺陷.
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