9Cr2Mo厚壁件的冷源复合材料接维修:微观结构,机械性能和有限元模拟
Danqing Yin1,2, Haoqi Zhao1, Yonglei Wang1
1School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471023, China.
Materials (Basel, Switzerland)
|September 28, 2024
概括
大型支滚筒的新接技术显著减少了残余应力和受热影响的区域. 这种动态控制的低应力无扭曲方法提高了机械性能,并提供了更节能的维修解决方案.
科学领域:
- 材料科学与工程 材料科学与工程
- 机械工程 机械工程
- 工业制造业 工业制造业 工业制造业
背景情况:
- 由于传统维修方法的高能耗,恢复大型支滚筒在工业上具有挑战性.
- 厚壁元件需要专门的维修技术来保持结构完整性.
- 现有的接方法往往导致显著的残余应力和大热受影响区域.
研究的目的:
- 引入和评估一种新的接方法来修复大型厚壁支卷轴.
- 分析动态控制低应力无扭曲方法在减轻残余应力的有效性.
- 调查新方法对微观结构,机械性能和受热影响区域大小的影响.
主要方法:
- 使用ABAQUS2023进行有限元模拟,以建模接维修.
- 分析元素分布,微观结构,机械性能和残余应力.
- 实验验证比较模拟和测量的残余应力值.
主要成果:
- 动态控制的低应力无扭曲方法将平均横向残余应力降低了14.5%,纵向残余应力降低了29.1%.
- 与传统接相比,受热影响区域的大小减少了33.3%.
- 由于谷物精炼,覆盖层的微硬度增加了14.68%.
结论:
- 动态控制的低应力无扭曲方法有效地降低了残余应力,并改善了经过修复的大型支滚筒的微观结构.
- 这种新的方法提供了一个比传统的维修方法更节能,更精确的替代方案.
- 有限元分析提供了准确的预测,用于残余应力和材料在维修过程中的行为.
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