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工具路径斜率距离对切割工具鼻子半径偏差和AISI D3钢的表面质量使用精密测量技术的影响
Santhakumar Jayakumar1, Sathish Kannan2, U Mohammed Iqbal1
1Department of Mechanical Engineering, Faculty of Engineering and Technology, SRM Institute of Science and Technology, Kattankulathur Campus, Chennai 603203, Tamil Nadu, India.
Materials (Basel, Switzerland)
|September 28, 2024
概括
优化AISI D3钢的末端削参数可以提高表面表面和生产率. 形距离显著影响工具磨损和表面质量,并确定了最佳设置以提高效率.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
背景情况:
- 在模具和模具行业中,终端削至关重要,但选择最佳的工具路径和加工参数仍然具有挑战性.
- 适当的参数选择可以提高效率,表面表面,工具寿命,成本效益和整体生产力.
研究的目的:
- 为了研究末端削工艺性能和形工具路径参数对AISI D3钢表面表面的影响.
- 用精密测量分析工具尖鼻半径偏差对表面质量的影响.
主要方法:
- 在响应表面方法 (RSM) 中使用面中心中心复合设计 (FCCD) 进行实验设计.
- 20项试验对切割速度,料速率和形距离进行了变化,并对参数效应进行了差异分析 (ANOVA).
- 使用可取性函数分析 (DFA) 的多重目标优化确定了最佳条件.
主要成果:
- 确定了最佳参数:0.05米/牙料速率,1.8毫米的形角距离和78米/分钟的切割速度.
- 增加的形距离导致工具尖涂层磨损和微观几何变化.
- 工具尖上的缺陷导致了初始鼻子半径的变化高达33.83%.
结论:
- 经验模型证明了优化末端削参数的统计学意义.
- 工具尖鼻半径偏差是影响形加工表面质量的关键因素.
- 了解这些关系是提高模具和模具制造精度和效率的关键.
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