双金属元件制过程参数对材料的机械性能和结构的影响
Tomasz Kusiak1, Janusz Tomczak1, Jarosław Wójcik1
1Department of Metal Forming, Mechanical Engineering Faculty, Lublin University of Technology, 20-618 Lublin, Poland.
Materials (Basel, Switzerland)
|September 28, 2024
概括
这项研究表明,使用斜技术成功生产双金属元件. 优化的加热和滚动参数显著提高了接质量和材料强度.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 金工业是金工业的一个方面.
背景情况:
- 制造双金属元件对于结合材料特性至关重要.
- 传统方法在实现最佳接质量方面可能面临挑战.
- 轮轮为生产先进材料提供了一种新的方法.
研究的目的:
- 调查使用三种工具斜滚动生产轴对称双金属元件的可行性.
- 分析技术和几何参数对接质量的影响.
- 评估由此产生的双金属材料的机械性能和微观结构.
主要方法:
- 使用创新的CNC斜滚床进行实验研究.
- 使用有限元法 (FEM) 进行分析的数值建模.
- 金属学观察和切削强度测试用于接质量评估.
主要成果:
- 从选定的钢材等级中成功生产双金属材料.
- 加热方法显著影响微观结构和剪切强度,氧化保护增加Rc强度约35%.
- 在轮过程中减少外层厚度,强度提高了~50 MPa,FEM分析显示塑料应变和压力应变增加.
结论:
- 轴对称的双金属元件可以有效地使用三工具斜制造制造.
- 优化板加热和外层厚度对于提高接质量和机械性能至关重要.
- FEM分析提供了关于曲制过程中的变形和应力分布的宝贵见解.
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