对O-甲基硫酸盐进行均的连续流化,并通过动态建模进行其优化
Jiapeng Guo1, Weike Su1, An Su1,2
1Key Laboratory of Pharmaceutical Engineering of Zhejiang Province, Key Laboratory for Green Pharmaceutical Technologies and Related Equipment of Ministry of Education, Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals, Zhejiang University of Technology, Hangzhou, 310014, P. R. China.
一个新的微反应器系统安全地化O-甲基硫酸盐,以产生一个关键的类毒素中间体. 这种优化过程实现了87.4%的转换率,克服了外热反应和质量转移阻力的挑战.
科学领域:
- 有机化学 有机化学
- 化学工程是化学工程的重要组成部分.
- 过程安全 过程安全 过程安全
背景情况:
- 化O-甲基酸盐产生O-甲基-N-酸盐,这是新类杀虫剂的重要中间体.
- 化反应具有高度的外热性,并面临大量的质量转移阻力,这给控制和安全带来了挑战.
- 现有的方法难以管理反应的固有风险和低效率.
研究的目的:
- 开发一种安全高效的连续流微反应器系统,用于化O-甲基硫酸盐.
- 通过使用一种新的静态混合器设计来克服质量转移的限制.
- 为了动态建模化反应并优化工艺参数以实现最大转换.
主要方法:
- 设计并实施了一种配备定制静态混合器的均连续流微反应器系统.
- 基于NO2+攻击机制进行了动态建模,以确定激活能量和预指数因子.
- 以动力模型为指导的响应表面方法用于优化反应条件.
主要成果:
- 微反应器系统有效地消除了质量转移阻力,从而可以控制外热化.
- 确定了动力参数,为流程优化提供了基础.
- 在优化的条件下,其转化率为87.4%,具体参数为:94%的硫酸,初始度为0.5mol/L,温度为40°C,率为4.4:1,停留时间为12.36分钟.
结论:
- 开发的连续流微反应器系统为生产O-甲基-N-酸提供了更安全,更有效的替代方案.
- 该研究证明了微反应器技术和动力建模的成功应用,以优化具有挑战性的化学反应.
- 优化的工艺提供了一个关键的中间体的高产量为neonicotinoid杀虫剂合成.
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