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在基于贝塞尔热源模型的激光添加剂制造的功能梯度材料中对残余应力的有限元模拟
Zihe Liu1, Changyuan Yu1, Hongjian Zhao1
1College of Sciences, Northeastern University, Shenyang, China.
3D printing and additive manufacturing
|October 3, 2024
概括
贝塞尔热源有效地减少了功能渐变材料 (FGM) 的激光增材制造 (LAM) 中的残余应力. 与高斯热源相比,这种方法可将最大残余拉力应力降低28.1%.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造业 制造技术 制造技术
背景情况:
- 激光增材制造 (LAM) 提供了速度和设计灵活性等优势,非常适合功能梯度材料 (FGM).
- 由于大温度梯度和组成变化,LAM产生的FGM的高残余应力对机械性能和精度产生负面影响.
研究的目的:
- 调查贝塞尔热源在缓解TC4/TC11FGM的LAM期间残余压力的有效性.
- 将贝塞尔热源与传统的高斯热源进行比较,以减少残余应力.
主要方法:
- 使用贝塞尔热源开发一个热力学合的有限元模型.
- 对有限元模型对余应力分布的预测进行实验验证.
主要成果:
- 贝塞尔热源在LAM过程中显著抑制了剩余应力产生.
- 有限元模型的结果与实验结果有很强的一致性.
- 与高斯热源相比,最大残余拉力应力平均减少了28.1%.
- 剩余应力随着更多的打印层和更高的激光功率而增加,但随着扫描速度的增加而减少.
- 观察到侧面压力应力和中间拉伸应力的应力分布模式.
结论:
- 贝塞尔热源是一种可行的策略,可以减少FGM的LAM残留压力.
- 这项研究为优化LAM过程提供了关键的见解,以控制FGM的残留压力.
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