在螺旋式研磨工具中,研究了底部磨砂粒的切割特性
Bochuan Chen1,2, Xiaojin Shi1,2, Songmei Yuan1,2
1School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China.
Materials (Basel, Switzerland)
|October 16, 2024
概括
复合陶中小孔的螺旋磨削可以通过控制工具直径来优化. 将刀具直径缩小到孔尺寸的三分之二,可以最大限度地减少有问题的底边切割颗粒,提高芯片疏散和切割性能.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
背景情况:
- 螺旋研磨对于在具有挑战性的复合陶材料中创建小而精确的孔是必不可少的.
- 了解磨砂过程中磨砂颗粒的行为是优化加工过程的关键.
研究的目的:
- 开发一种几何模型,用于分析螺旋研磨中未变形的芯片.
- 调查工具几何学对磨砂剂颗粒分布和切割特性的影响.
- 提出一种优化工具设计的方法,以提高复合陶的研磨性能.
主要方法:
- 为未变形芯片开发几何模型.
- 对工具边缘上的磨砂粒的切割特征的分析.
- 引入一种新的计算方法,用于纯底边缘谷物的分布范围.
- 使用碳化颗粒/ (SiC_p/Al) 复合材料进行实验验证.
主要成果:
- 切割颗粒的分布 (底边,侧边,混合边) 受到工具直径和偏心的显著影响.
- 工具直径在目标孔直径的三分之二或以下,有效地消除了纯净的底边粒.
- 这种几何优化增强了芯片疏散,并减少了芯片粘附.
- 实验结果证实了模型的预测和拟议方法的好处.
结论:
- 控制工具直径是优化复合陶中小孔螺旋研磨的关键因素.
- 拟议的几何模型和计算方法为工具设计和参数选择提供了实际指导.
- 优化谷物分布可以提高切割性能,减少缺陷,提高制造复合陶组件的效率.
相关概念视频
Shape and Texture of Coarse Aggregate
197
Aggregate shape is classified based on the relative sharpness or roundness of the edges and corners. This classification includes categories like rounded, angular, elongated, and flaky, each with specific characteristics. Rounded aggregates, fully shaped by attrition, are typical of river or seashore gravel, while angular aggregates, such as crushed rock, have well-defined edges. Aggregates that are elongated and flaky are less desirable, as they can reduce the workability and strength of...
197
Abrasion Resistance of Concrete
107
Abrasion resistance is an essential characteristic of concrete that determines its durability and longevity under various wear conditions. Concrete surfaces are vulnerable to different types of abrasion. For instance, surfaces may wear down due to the constant movement of vehicles or be eroded by solids carried in water, as seen in concrete canal linings. Specific tests are conducted to measure the abrasion resistance of concrete.
One such test is the revolving disc test, where three plates...
One such test is the revolving disc test, where three plates...
107
Quarrying of Stone
102
Quarrying is the process of extracting stone from a quarry, where specialized techniques are employed to remove large blocks of stone safely and efficiently. This process can involve controlled explosions or more precision-oriented methods such as cutting and drilling.
One common method involves using a diamond belt saw to cut large blocks from the quarry face. These blocks can be about 50 feet long and 12 feet high. After the initial vertical cut, drilling is performed at the base of the...
One common method involves using a diamond belt saw to cut large blocks from the quarry face. These blocks can be about 50 feet long and 12 feet high. After the initial vertical cut, drilling is performed at the base of the...
102
Frictional Forces on Screws
1.1K
Screws are characterized by a helical ridge known as a thread wrapped around a cylindrical shaft. They are commonly used as fasteners to hold objects together or to transmit power and motion in machines. One type of screw that is particularly useful for transmitting power is the square-threaded screw.
A jack with a square-threaded screw is a mechanical device used to lift heavy loads by applying a force at its handle. When the force is applied, the screw turns, raising the load. The screw can...
A jack with a square-threaded screw is a mechanical device used to lift heavy loads by applying a force at its handle. When the force is applied, the screw turns, raising the load. The screw can...
1.1K
Types of Aggregate Grading
428
Aggregate grading is crucial in economically obtaining a concrete mix with adequate strength, reasonable workability, and minimal segregation. There are four types of aggregate gradation: well-graded, uniformly (or one-sized) graded, gap-graded, and open-graded.
Well-graded aggregates include a complete range of necessary size fractions that fit together to create a dense matrix with minimal voids, represented by a smooth, continuous gradation curve. This type of grading ensures good...
Well-graded aggregates include a complete range of necessary size fractions that fit together to create a dense matrix with minimal voids, represented by a smooth, continuous gradation curve. This type of grading ensures good...
428
Brick Cutting Techniques
133
Brick-cutting techniques involve various tools and methods to shape bricks for construction. A mason's hammer with a chisel-pointed end is used for basic shaping through sharp, precise strikes. For more complex shapes requiring higher precision, a power saw with a water-cooled diamond blade is used.
Cut bricks are categorized by size. Bricks cut to half their original length are called half-bats, while those cut to three-fourths their length are known as three-fourth bats.
Special types of...
Cut bricks are categorized by size. Bricks cut to half their original length are called half-bats, while those cut to three-fourths their length are known as three-fourth bats.
Special types of...
133


