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在金属螺旋管的冷和包装成型过程中优化机械性能
Shuyang Zhang1,2, Yuming Chen3, Yan Wang3
1State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, China.
Materials (Basel, Switzerland)
|October 16, 2024
概括
一种新的条形滚筒成形技术可以创建螺旋管,用于在轨道上组装大型空间结构. 这种方法优化了材料应力和应变,以实现高效的外星建筑.
科学领域:
- 材料科学与工程 材料科学与工程
- 航空航天工程 航空航天工程
- 制造过程 制造过程 制造过程
背景情况:
- 轨道和空间站架构中的大型结构需要先进的施工方法.
- 外星探索需要创新的现场资源利用和组装技术.
- 目前的方法可能面临空间建筑的可扩展性和效率的限制.
研究的目的:
- 引入和验证一条条卷形技术,用于制造空间结构的螺旋管.
- 开发一种两步优化方法,以提高成形过程的效果.
- 为了提高轨道组装组件的结构完整性和效率.
主要方法:
- 使用带卷成型技术,具有L+V形的锁边.
- 采用多次通过不同截面形状的成型卷.
- 实施两步优化过程,以完善横截面和螺旋管的参数.
- 确定L+V条形横截面的最佳折叠高度和V形角.
主要成果:
- 通过螺旋式锁定成功形成了纤细的螺旋形管.
- 优化最大应力,相应的塑料张力和包装扭矩.
- 确定设计的关键参数 (卷距离,卷间距,折叠高度,V形角).
- 展示该技术对大规模轨道结构的潜力.
结论:
- 条形成法是一种可行的技术,用于制造空间结构的部件.
- 两步优化显著提高了成型管的性能和设计.
- 这种方法为有效的轨道组装和外星建筑提供了有希望的解决方案.
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