下孔管的断裂和穿孔故障分析
1Tubular Goods Research Institute, China National Petroleum Corporation & State Key Laboratory of Oil and Gas Equipment, Shaanxi, Xi'an, 710065, China.
Heliyon
|October 21, 2024
概括
由于高水切断,5年后,下孔管道破裂和穿孔. 低pH和硫化导致压力骨折,而H2S,CO2和Cl-导致墙壁变薄和穿孔.
科学领域:
- 材料科学 材料科学 材料科学
- 腐蚀工程 腐蚀工程
- 石油工程是石油工程中的一个.
背景情况:
- 在关闭5年后,下洞管道发生故障.
- 高水切断加剧了管道问题.
研究的目的:
- 研究管道断裂和穿孔的机制.
- 确定下井设备故障的根本原因.
主要方法:
- 非破坏性测试 (NDT) 是指非破坏性测试.
- 频谱测量和机械测试的使用.
- 显微镜 (OM,SEM) 使用EDS分析
- 硫化物应力腐蚀裂变 (SSCC) 评估评估
主要成果:
- 在低pH和高H2S条件下,由外线缓解槽裂引发的断裂.
- 穿孔是由于H2S,CO2和Cl-腐蚀导致墙壁逐渐变薄的结果,导致污垢.
- 压力度被确定为骨折的关键因素.
结论:
- 管道故障是由于腐蚀性和机械应力的结合造成的.
- 低pH,H2S,CO2和Cl-是主要的腐蚀剂.
- 建议注入原油或柴油,以防止在关机时发生腐蚀.
相关概念视频
Fatigue
174
Fatigue occurs when materials rupture under repeated or fluctuating loads, even at stress levels far below their static breaking strength. It typically results in brittle failure, even for ductile materials. It is a critical consideration in designing machines and structural components subjected to repetitive or varying loads. The nature of these loadings can range from fluctuating loads like unbalanced pump impellers causing vibrations to repeatedly bending a thin steel rod wire back and forth...
174
Thin-Walled Hollow Shafts
169
In analyzing a thin-walled hollow shaft subjected to torsional loading, a segment with width dx is isolated for examination. Despite its equilibrium state, this segment faces torsional shearing forces at its ends. These forces are quantitatively described by the product of the longitudinal shearing stress on the segment's minor surface and the area of this surface, leading to the concept of shear flow. This shear flow is consistent throughout the structure, indicating a uniform distribution...
169
Stress-Strain Diagram - Brittle Materials
2.2K
Brittle materials, including glass, cast iron, and stone, exhibit unique characteristics. They fracture without considerable change in their elongation rate, indicating that their breaking and ultimate strength are equivalent. Such materials also show lower strain levels at the point of rupture. The failure in brittle materials predominantly results from normal stresses, as evidenced by the rupture created along a surface perpendicular to the applied load. These materials do not display...
2.2K
Microcracking in Concrete
104
Microcracking in concrete refers to the tiny cracks that can form within the material even before any external load is applied. These microcracks typically occur at the interface between the coarse aggregate and the hydrated cement paste, often as a result of differential volume changes prompted by variations in stress-strain behavior, as well as thermal and moisture movement. Initially, these microcracks remain stable and do not grow substantially until the concrete is stressed to about 30...
104
Stresses under Combined Loadings
146
When analyzing a bent tube with a circular cross-section subjected to multiple forces, it is crucial to determine the stress distribution in order to maintain structural integrity under varied load conditions.
The process begins by slicing the tube at critical points and analyzing the internal forces and stress components at these sections, focusing on the centroid. Normal stresses, generated by axial forces and bending moments, are either compressive or tensile and vary across the section from...
The process begins by slicing the tube at critical points and analyzing the internal forces and stress components at these sections, focusing on the centroid. Normal stresses, generated by axial forces and bending moments, are either compressive or tensile and vary across the section from...
146
Esophageal Perforation-I: Introduction
68
Esophageal perforation is a severe medical condition characterized by a breach in the integrity of the esophageal wall. This breach can occur due to various factors such as trauma, medical procedures, or underlying diseases. When the esophageal wall is compromised, it allows food, fluids, and digestive juices into the chest cavity or adjacent structures, leading to potential complications and health risks.
The location of esophageal perforation can vary, occurring anywhere along the esophagus....
The location of esophageal perforation can vary, occurring anywhere along the esophagus....
68


