对现有生物制药设施的下游制造过程强化策略的建模和技术经济分析
Juan J Romero1, James Angelo2, Xuankuo Xu2
1Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Inc., Devens, MA, 01434, USA; Department of Chemical and Biomolecular Engineering, Clemson University, Clemson, SC 29634 USA.
Journal of chromatography. A
|October 25, 2024
概括
下游加工 (DSP) 中的工艺强化提供了显著的好处. 调度实践,而不仅仅是单元操作,最影响生产率,而多列染色学 (MCC) 大大降低了成本.
科学领域:
- 生物制药制造业 生物制药制造业
- 化学和生物化学工程 化学和生物化学工程
- 过程强化 过程强化
背景情况:
- 下游加工 (DSP) 强化技术有望实现更快,更可持续,更有利可图的生物制药制造.
- 量化DSP强化带来的好处是复杂的,并且取决于场景.
- 现有的多列色谱 (MCC) 和超过-透过的工具是可用的.
研究的目的:
- 开发一个框架来分析DSP加强的技术经济可行性.
- 评估蛋白A捕获,抛光和病毒过变化对工艺性能的影响.
- 为了比较各种过程强化策略和调度实践.
主要方法:
- 开发了一个技术经济可行性分析框架.
- 利用基于基本知识的过程模拟.
- 集成的工具用于计算MCC和超过-透过变量.
- 模拟场景带有强化时间表,更高的料标位,MCC,集成批量抛光和高吞吐量病毒过.
主要成果:
- 调度实践,特别是收获频率,显著影响工艺生产率 (高达61%的增长).
- 技术强化,如MCC,大大降低了运营成本 (产品成本降低了高达27%).
- 关键绩效指标的图形展示有助于决策.
结论:
- 加强单个DSP单位的运营提供了可持续性和成本效益.
- 实现更高的吞吐量需要完全加强的DSP,加上优化的调度实践.
- 开发的框架有效地评估了DSP强化战略的技术经济可行性.
相关概念视频
Pharmacokinetic Models: Overview
2.6K
Pharmacokinetic models utilize mathematical analysis to achieve a detailed quantitative understanding of a drug's life cycle within the body. They are instrumental in simulating a drug's pharmacokinetic parameters, predicting drug concentrations over time, optimizing dosage regimens, linking concentrations with pharmacologic activity, and estimating potential toxicity.
There are three primary types of models: empirical, compartment, and physiological. Empirical models, with minimal...
There are three primary types of models: empirical, compartment, and physiological. Empirical models, with minimal...
2.6K
Impact of Pharmacokinetic–Pharmacodynamic Models: Regulatory Decisions
97
PK–PD modeling has significantly influenced FDA regulatory decisions, particularly drug approval, dosage optimization, and labeling. These models integrate pharmacokinetics (PK) and pharmacodynamics (PD) to predict drug behavior and effects, aiding in optimizing dosing regimens and enhancing the probability of clinical trial success.One notable example is Nesiritide (Natrecor®), a recombinant human brain natriuretic peptide for treating acute decompensated congestive heart failure...
97
Upstream Processing
97
Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
97
Production of Antibiotics
265
Penicillin, one of the earliest and most widely used antibiotics, is produced industrially by the filamentous fungus Penicillium chrysogenum. Large stirred-tank bioreactors ranging from tens to hundreds of thousands of liters maintain tightly controlled temperature, pH, and dissolved oxygen conditions to support fungal metabolism and maximize antibiotic yield. Penicillin is a secondary metabolite, synthesized primarily during the stationary growth phase, which requires a carefully managed...
265
Production of Pharmaceuticals
94
Industrial insulin production uses genetically engineered E. coli expressing a proinsulin gene controlled by a tryptophan promoter and containing a methionine linker for later cleavage. The cells also carry ampicillin resistance for selective growth. Seed cultures are stored at −80 °C and production begins by thawing a small amount to inoculate starter cultures, which are progressively scaled to a 50,000-L bioreactor. In the bioreactor, E. coli grow in nutrient-rich media under...
94
Vaccine Production
144
Vaccine production involves a sequence of upstream and downstream processes to generate a safe and effective immunological product. It begins with cultivating microorganisms, such as viruses or bacteria, to obtain antigenic material. For viral vaccines, mammalian host cells are grown in bioreactors and subsequently infected with the target virus. The virus replicates within the host cells, which are lysed to release viral particles. This lysate is then clarified through filtration or...
144


