基于伺服驱动系统的深孔零件的内部配置精度评估方法
Jintao Liang1, Kaixin Wang1, Xiaotian Song1
1School of Mechano-Electronic Engineering, Xidian University, Xi'an 710126, China.
Sensors (Basel, Switzerland)
|October 26, 2024
概括
一个新的设备使用激光传感器和伺服电机精确测量深孔部件. 该系统准确评估圆度,直度和圆柱状,为维度测量提供了有前途的解决方案.
科学领域:
- 机械工程 机械工程
- 计量学 计量学 计量学
- 制造业 制造技术 制造技术
背景情况:
- 精确的尺寸和配置测量对于深孔零件在制造和产品生命周期管理中至关重要.
- 现有的测量仪器由于深孔组件的独特空间条件而面临限制.
研究的目的:
- 为深孔部件开发一种新型测量装置和评估方法.
- 为了解决这些组件当前测量技术的局限性.
主要方法:
- 开发一种使用多轴,高精度伺服驱动系统的新型测量装置,配有激光位移传感器和流量切换永久磁铁线性电机.
- 基于最小平方方法 (LSM) 的圆度,直度和圆柱状度评估方法的实施.
- 使用梯度下降算法 (GDM) 优化旋转中心坐标,以计算轴心中心偏差.
主要成果:
- 开发的系统在LSM配件和GDM代中显示出有利的评估错误.
- 实验结果与坐标测量机 (CMM) 数据相比显示出良好的一致性.
- 错误分析显示高精度,角度定位误差<0.01°和轴定位误差<0.05mm.
结论:
- 拟议的新型测量装置和评估方法为深孔部件的准确测量提供了可行和有前途的解决方案.
- 该系统提供了高精度和一致性,与CMM等既定方法相美.
- 这一进步有助于改善深孔组件的质量控制和产品生命周期管理.
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