大规模调查干直角切割实验Ti6Al4V和Ck45的实验
Hagen Klippel1, Stefan Süssmaier1, Nanyuan Zhang1
1Institute of Machine Tools and Manufacturing (IWF), Department of Mechanical and Process Engineering, ETH Zürich, Leonhardstrasse 21, 8092 Zürich, Switzerland.
概括
获得用于金属切割模拟的材料数据需要从切割实验中反向识别. 本研究提供了Ti6Al4V和Ck45的实验数据,以协助数值模型开发和参数识别.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 准确的材料数据对于金属切割的数值模拟至关重要.
- 标准材料测试方法不足以获得切割工艺的构成方程参数.
- 使用切割实验模拟进行反向识别是必要的方法.
研究的目的:
- 对Ti6Al4V和Ck45.5的干直角切割进行大型实验研究.
- 描述材料特性和评估切割过程参数.
- 为金属切割模拟研究人员提供全面的数据集.
主要方法:
- 进行了微观结构分析和拉伸性试验,以进行材料特性测试.
- 测量了切削插件的几何形状和切削边的半径.
- 进行了干直角切割实验,测量力,分析芯片形成和内置边缘发展.
主要成果:
- 推导了摩擦系数和基恩兹尔力模型参数.
- 分析了芯片形状,厚度和内置边缘现象.
- 收集和存储实验数据,包括力测量,边缘扫描和芯片图像.
结论:
- 实验数据支持对数值切割模拟的材料参数的反向识别.
- 这项研究提供了对过程参数对切割行为的影响有价值的见解.
- 该数据集有助于重计算和验证金属切割研究中的数值模型.
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