在不同金属板的磁脉冲点接中,基于场形仪的解决方案解决了凸起问题
Hang Zhang1, Xiaoxiang Li2, Quanliang Cao2
1College of Energy Engineering, Huanghuai University, Zhumadian, 463000, People's Republic of China. zhanghang@huanghuai.edu.cn.
Scientific reports
|November 26, 2024
概括
磁脉冲点接的两种新方法可以消除不同金属接头的凸起. 这些技术利用中心开放或预变形的飞板,提高接质量和钢应用的效率.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造业 制造技术 制造技术
- 连接过程 连接过程
背景情况:
- 使用场造型器的磁脉冲点接 (MPSW) 可实现不同金属的接.
- 在MPSW的一个重大挑战是中心凸起,损害接美学和应用范围.
- 现有的MPSW方法需要优化,以免缺陷的不同金属连接.
研究的目的:
- 开发和评估新的MPSW技术,用于不相似的AA1060和SS304钢的无缺陷接.
- 调查膨胀的原因和工艺参数对膨胀形成的影响.
- 评估拟议方法在消除凸起和提高接质量的有效性.
主要方法:
- 提出了两种不同的MPSW方法:飞盘的中心开口和飞盘的预变形.
- 对膨胀原因和参数效应 (放电电压,间隙,场形状器半径) 的实验研究.
- 数字模拟,横截面分析和拉伸测试,以评估关节形态和机械性能.
主要成果:
- 提出的两种接方法都成功地消除了不同类型的AA1060和SS304钢接头的凸起问题.
- 中心开放方法减少了最小的接能量,提高了接效率.
- 显微镜分析显示,波形复合界面具有良好的连接性能.
结论:
- 开发的MPSW技术有效地解决了不同金属点的凸起问题.
- 中心开放方法提供了提高效率和降低能源需求.
- 这些方法对MPSW技术在连接各种金属组合中的更广泛的工业应用具有重大潜力.
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