钢链式升降机疲劳评估:断裂力学方法与S-N曲线方法对比
Niantao Zhang1, Caiyan Deng1, Wenqiang Zhang1
1Department of Materials Science and Engineering, Tianjin University, Tianjin 300072, China.
Materials (Basel, Switzerland)
|November 27, 2024
概括
这项研究使用S-N曲线和断裂力学评估了钢链式升降器 (SCR) 周围的疲劳阻力. 结果显示SCR接超出了设计标准,接盖的几何结构显著影响了疲劳寿命.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 结构完整性 结构完整性
背景情况:
- 钢链式升降机 (SCR) 在海上石油和天然气基础设施中至关重要.
- 了解围疲劳电阻对于操作安全和寿命至关重要.
- 现有的设计规范可能无法完全捕捉到全尺寸SCR接的行为.
研究的目的:
- 为了研究全尺寸SCR环接的疲劳抵抗.
- 将实验S-N曲线与已确定的设计曲线和分析方法进行比较.
- 为了确定影响SCR围疲劳寿命的关键因素.
主要方法:
- 基于接形成质量的强度-循环数 (S-N) 曲线方法.
- 断裂力学方法,包括基于BS 7910的工程关键评估 (ECA).
- 分析裂的开始和传播,重点是短裂生长阶段.
主要成果:
- 对于SCR圆周接的实验S-N曲线的性能优于BS 7910设计曲线E.
- 工程关键评估 (ECA) 提供了对全尺寸周边接的合理估计.
- 接盖的几何形状被确定为疲劳寿命的主要因素,特别是在形根的接中.
结论:
- 与当前的设计标准相比,全尺寸SCR环接具有优越的疲劳性能.
- 断裂力学,特别是ECA,提供了一种可靠的方法来评估SCR圆周接的完整性.
- 优化接盖的几何形状和考虑接研磨是提高疲劳寿命的有效策略.
相关概念视频
Fatigue
174
Fatigue occurs when materials rupture under repeated or fluctuating loads, even at stress levels far below their static breaking strength. It typically results in brittle failure, even for ductile materials. It is a critical consideration in designing machines and structural components subjected to repetitive or varying loads. The nature of these loadings can range from fluctuating loads like unbalanced pump impellers causing vibrations to repeatedly bending a thin steel rod wire back and forth...
174
Yield Criteria for Ductile Materials under Plane Stress
149
In designing structural elements and machine parts using ductile materials, it is crucial to ensure that these components withstand applied stresses without yielding. Yielding is initially determined through a tensile test, which evaluates the material's response to uniaxial stress. However, tensile stress is insufficient when components face biaxial or plane stress conditions This condition requires advanced criteria to predict failure.
The Maximum Shearing Stress Criterion, also known as...
The Maximum Shearing Stress Criterion, also known as...
149
Design Consideration
181
Designing a structure involves a series of considerations, primarily the material's ultimate strength, calculated through tests that measure changes under increased force until the material reaches its breaking point or limit. The ultimate load, where the material breaks, is divided by its original cross-sectional area, resulting in the ultimate normal stress or strength. The ultimate shearing stress is another significant factor taken into account.
The factor of safety is another key...
The factor of safety is another key...
181
Fatigue Strength of Concrete
169
Fatigue, in the context of materials science and engineering, refers to the weakening or failure of a material caused by repeatedly applied loads, even if these loads are below the strength limit of the material. Fatigue strength in concrete is a critical property that influences its durability and longevity. Concrete can fail in two ways due to fatigue. Static fatigue or creep rupture occurs under a constant load or one that increases slowly. The other failure mode is due to cyclical or...
169
Stresses under Combined Loadings
144
When analyzing a bent tube with a circular cross-section subjected to multiple forces, it is crucial to determine the stress distribution in order to maintain structural integrity under varied load conditions.
The process begins by slicing the tube at critical points and analyzing the internal forces and stress components at these sections, focusing on the centroid. Normal stresses, generated by axial forces and bending moments, are either compressive or tensile and vary across the section from...
The process begins by slicing the tube at critical points and analyzing the internal forces and stress components at these sections, focusing on the centroid. Normal stresses, generated by axial forces and bending moments, are either compressive or tensile and vary across the section from...
144
Stress-Strain Diagram - Ductile Materials
628
The stress-strain relationship in ductile materials such as structural steel or aluminium is intricate and progresses through several stages. When a specimen is loaded, it initially exhibits a linear length increase, depicted by a steep straight line on the stress-strain diagram. It indicates the material is elastically deforming and will return to its original shape once unloaded. However, when a critical stress value is reached, plastic deformation begins. This stage sees substantial...
628


