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基于等效介质理论的触点接触应力超声波测试方法的研究
Nana Niu1, Yongsheng Zhao1, Zhifeng Liu2
1Machinery Industry Key Laboratory of Heavy Machine Tool Digital Design and Testing Technology, Beijing University of Technology, Beijing 100124, China; Institute of Advanced Manufacturing and Intelligent Technology, Beijing University of Technology, Beijing 100124, China.
这项研究引入了一种新的超声波测试方法,用于测量机床关节的触点接触应力. 这种技术准确地描述了关节表面接触状态,这对于提高硬度和加工精度至关重要.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
- 非破坏性测试 不破坏性测试
背景情况:
- 机床关节表面对于刚性和精度至关重要.
- 量化接触应力分布对于理解关节行为至关重要.
- 对于低压力应用,现有的方法可能缺乏精度.
研究的目的:
- 提出并验证一种超声波测试方法,用于接触触角应力.
- 为了建立超声波传播和接触应力之间的关系.
- 为了支持准确的机床接头表面的特征.
主要方法:
- 使用碎形理论开发了粗接触接口的虚拟材料模型.
- 对于压力下的超声波临界折射纵向波的衍生等效材料参数.
- 基于声波弹性构建了一个超声波声波时间差模型.
- 通过使用等效介质理论,建立了对触点接触应力的临界折射检测模型.
- 进行实验测量和模拟.
主要成果:
- 在实验样本上成功测量了触点接触应力.
- 产生了接触面的剪切应力分布云图.
- 通过理论,模拟和实验验证拟议方法的准确性.
- 证明了该方法对低应力组件的有效性.
结论:
- 拟议的触角接触应力超声波测试方法为表征关节表面接触状态提供了可靠的数据.
- 这种技术增强了对关节表面连接的机械性质的理解.
- 该方法对于提高低应力机床组件的性能具有重要意义.
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