表面成型机制和数值模拟研究在四卷柔性滚动成型中的表面成型机制和数值模拟
1College of Mechanic and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, 210016, China.
Heliyon
|December 11, 2024
概括
为LY12合金优化四卷柔性制成型工艺,可显著提高成型精度14.95%,并减少30.52%的残余应力. 这提高了轻质,高强度材料的效率和质量.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 机械工程 机械工程
背景情况:
- 四卷柔性卷成型面临低效率和高余应力的挑战,特别是对于LY12合金等轻质,高强度材料.
- 了解表面成形机制对于改善工艺和材料质量至关重要.
研究的目的:
- 为了研究和优化四卷柔性滚装成型的表面成型机制.
- 解决LY12合金成型中低效率和高残余应力的问题.
- 为工业应用提供可行的优化参数方案.
主要方法:
- 在不同的成型方法下对板材曲率半径变化的系统分析.
- 在LY12合金中实验四卷柔性制成型.
- 有限元分析 (FEA) 模拟应力,变形和温度分布.
- 基于模拟结果的过程参数的优化.
主要成果:
- 优化过程参数导致成型精度提高了14.95%.
- 优化过程参数导致剩余应力减少30.52%.
- 证明了不同硬度和厚度的LY12合金成型过程的统一性.
结论:
- 该研究提供了对四卷柔性制成形工艺的深入理解.
- 开发了一个可行的优化参数方案,提高了产品质量和效率.
- 为生产中应用轻质,高强度的材料,如LY12合金,提供了具体的指导.
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