矩形改进方法用于平面视图板的图案在角滚动过程中
Chunyu He1, Junyi Luo1, Zhipeng Xu1
1State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China.
Materials (Basel, Switzerland)
|December 17, 2024
概括
优化角滚动包括调整旋转角度以改善板块矩形. 与两通相比,四通显著提高了矩形形状,提高了产率.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
背景情况:
- 角工艺对于塑造金属板具有至关重要的作用.
- 在板中实现最佳的矩形形状对于制造效率和产品质量至关重要.
研究的目的:
- 为了研究角滚动对板块平面视图模式的影响.
- 确定影响矩形的因素,并提出改进方法.
- 为了确定最佳的滚动参数,以提高矩形度.
主要方法:
- 使用DEFORM (v11.0) 软件进行有限元分析,以模拟常规和角度滚动.
- 开发一个公式来量化矩形度的程度.
- 模拟结果的实验验证.
主要成果:
- 建立了一个公式,其中接近1的值表明更好的矩形.
- 确定了双通角滚动的最佳矩形角 (例如,在第一个15度的第一个通道上,第二个通道的14.275°).
- 四通角滚动显示出优越的矩形 (例如1.0012在15°) 与两通滚动 (例如1.0015在15°) 相比,通过实验数据 (1.003与1.014) 证实了这一点.
结论:
- 通过分离两通和四通角制工艺,可以改善板的矩形度.
- 增强的矩形形状导致收益率的提高.
- 该研究为优化角的工业应用提供了理论基础.
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