基于接触传感器的自动滚面定位检测系统
Jiali Zheng1,2, Huagui Huang1,2, Qiwei Hu1,2
1College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China.
Sensors (Basel, Switzerland)
|December 17, 2024
概括
一种新的便携式滚面测量装置使用机器视觉进行自动点读,并达到1μm的精度. 改进的补偿算法提高了测量精度,满足了对智能滚筒维护的工业需求.
科学领域:
- 机械工程 机械工程
- 计量学 计量学是一门学科.
- 工业仪器仪表 工业仪器仪表
背景情况:
- 传统的式仪器用于滚面测量在自动化和准确性方面存在局限性.
- 精确的滚面测量对于工业运营和维护至关重要.
研究的目的:
- 设计和优化一个便携式的滚面测量装置,提高准确性和自动化.
- 分析安装错误并开发补偿方法,以改进滚筒测量.
- 为了验证设备在工业环境中的性能.
主要方法:
- 基于接触传感器和传统的马仪器开发了一种便携式的滚动形状测量装置.
- 集成机器视觉定位模块用于自动测量点识别.
- 分析与安装相关的错误,并确定安装要求.
- 改进使用滚面数据的滚面测量补偿方法.
主要成果:
- 该设备达到1微米的测量精度.
- 现场验证显示,平面卷测量误差为0.02毫米.
- 应用补偿算法提高了69%的卷冠测量精度.
结论:
- 开发的便携式滚面测量装置符合工业测量要求.
- 机器视觉和改进的补偿算法的集成显著提高了测量准确性.
- 该设备对于工业的智能操作和维护具有高度意义.
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