一个机器上的测量装置,用于深孔零件的尺寸和形状错误
Jintao Liang1, Xiaotian Song1, Kaixin Wang1
1School of Mechano-Electronic Engineering, Xidian University, Xi'an 710126, China.
Sensors (Basel, Switzerland)
|December 17, 2024
概括
这项研究引入了一种自动装置,用于精确地在机器上测量深孔尺寸和误差. 新系统可以对以前被测量深度限制所限制的零件进行全面的深度质量控制.
科学领域:
- 机械工程 机械工程
- 计量学 计量学 计量学
- 制造业 制造技术 制造技术
背景情况:
- 精确测量内部尺寸和轮对于深孔制造质量控制至关重要.
- 由于内部空间有限,深孔的机器上测量具有挑战性.
研究的目的:
- 为深孔内部直径,直度和圆度的误差评估提出一个自动机上测量装置.
- 为了实现实时质量监测和在深孔加工过程中获取错误参数.
主要方法:
- 基于轴截面测量原理的集成测量模块的开发.
- 在控制系统中包含一个自我中心机制,直径传感器和定位参考传感器.
- 在直径100毫米,深度700毫米的盲孔上进行实验验证.
主要成果:
- 该装置实现了全深度机上测量,克服了坐标测量机 (CMM) 的深度限制.
- 测量结果显示与CMM数据一致.
- 发现直度误差小于0.05mm,圆度误差小于0.015mm.
结论:
- 拟议的设备可以在没有额外的参考平台的情况下在机器上测量深孔部件.
- 它适用于至少80毫米孔径和理论上无限深度的机床.
- 该系统为提高深孔制造的质量控制提供了一个有前途的解决方案.
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