压力差异的自适应控制在磨损流加工对于内部孔的高深度/直径比的压力差
Yaojie Cai1,2, Panyu Qian1,2, Donghui Wen1,2
1Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, Hangzhou 310023, China.
Materials (Basel, Switzerland)
|January 8, 2025
概括
本研究介绍了一种适应性控制策略,以改善深部件的磨流加工. 这种新方法通过调节流场压力来提高表面质地均性和加工效率.
科学领域:
- 制造业 工程 制造工程
- 流体动力学 流体动力学
- 材料科学 材料科学 材料科学
背景情况:
- 磨流加工 (AFM) 对于完成部件的内部表面至关重要.
- 在深,狭窄的内部孔中实现均的压力分布是一个重大挑战.
- 不均的压力导致不一致的表面加工和降低组件质量.
研究的目的:
- 开发一种适应性控制策略来调节AFM中的流场压力差.
- 为了研究压力波动对内部孔流场的影响.
- 为了提高高深度/直径比的部件的表面纹理均性和加工一致性.
主要方法:
- 使用数值模拟来分析压力分布和内部孔流场内的变化.
- 一个适应性控制具被设计用于动态调节具间隙.
- 进行实验验证,以评估适应性控制策略的有效性.
主要成果:
- 适应性控制策略显著降低了流域中的压力差异.
- 内部孔的表面质地均性在控制后大大改善.
- 表面粗度的不均性减少了59.1%,最大的粗度减少从1.146微米增加到1.844微米.
结论:
- 拟议的自适应控制策略有效地解决了深部元件的AFM中的压力分布不均.
- 固定装置间隙的动态调整导致了优越的表面加工和加工一致性.
- 这种方法提供了一个可行的解决方案,以提高磨料流加工的效率和质量.
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