插件安装错误对1.0503钢的表面粗度的影响
Lukasz Nowakowski1, Jaroslaw Rolek2, Slawomir Blasiak1
1Department of Machine Design and Machining, Kielce University of Technology, 25-314 Kielce, Poland.
Materials (Basel, Switzerland)
|January 8, 2025
概括
插件安装错误对1.0503钢面削性能产生了重大影响. 确定了最佳的料范围,以确保稳定的切割和可接受的表面粗度,尽管存在这些错误.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
背景情况:
- 插件安装错误可能会影响加工操作中的工具性能.
- 表面削是许多行业表面加工的关键过程.
研究的目的:
- 为了研究插入安装错误在1.0503钢面削过程中对切削工具性能的影响.
- 为了确定稳定的面部削与参数化的插件安装错误的最佳操作参数.
主要方法:
- 切割器的3D几何模型被用来分析插入插入.
- 使用激光干扰仪测量相对位移.
- 分析了振动信号和表面粗度 (Ra,Rt),以确定过程稳定性.
主要成果:
- 插入器的接触因每颗牙的料而有所不同,所有插入器在0.12毫米/牙以上的料处进行接触.
- 研究人员发现,动插件数量和振动信号组件 (RMS,算术平均值,DC) 之间存在明显的关系.
- 确定了用于稳定切割和可接受表面粗度的最佳料范围.
结论:
- 参数化的插件安装错误,与每个牙的料相关,影响1.0503钢的表面粗度.
- 该研究提供了关于管理插件安装错误的见解,以提高面部削效率和表面质量.
相关概念视频
Screw: Problem Solving
395
In mechanical engineering, the interaction between a threaded screw shaft and a plate gear involves analyzing the resisting torque on the plate gear that can be overpowered when a specific torsional moment is applied to the shaft. To better comprehend this concept, consider a generic situation with a threaded screw shaft with a given mean radius and lead and a plate gear with a specified mean radius. The coefficient of static friction between the screw and gear is also provided.
To evaluate the...
To evaluate the...
395
Residual Stresses in Circular Shafts
155
In materials that exhibit elastic and plastic behavior, known as elastoplastic materials, residual stresses can accumulate when these materials experience plastic deformation. This deformation arises from either high levels of shearing stress or significant strains. Residual stresses are internal stresses that persist within a material after removing the external force causing deformation. This phenomenon is demonstrated when observing the behavior of a shaft under torque; notably, the...
155
Stress Concentrations in Circular Shafts
162
Consider the elastic torsion formula, which applies to a circular shaft with a consistent cross-section. This formula assumes that the shaft's ends are loaded with rigid plates firmly attached. However, in many cases, torques are applied to the shaft through mechanisms like flange couplings or gears, which are connected by keys inserted into keyways. This application method modifies the stress distribution near the point of torque application, causing it to deviate from the distributions...
162
Frictional Forces on Screws
1.1K
Screws are characterized by a helical ridge known as a thread wrapped around a cylindrical shaft. They are commonly used as fasteners to hold objects together or to transmit power and motion in machines. One type of screw that is particularly useful for transmitting power is the square-threaded screw.
A jack with a square-threaded screw is a mechanical device used to lift heavy loads by applying a force at its handle. When the force is applied, the screw turns, raising the load. The screw can...
A jack with a square-threaded screw is a mechanical device used to lift heavy loads by applying a force at its handle. When the force is applied, the screw turns, raising the load. The screw can...
1.1K
Bearings: Problem Solving
272
Understanding the calculations and concepts related to double-collar bearings is essential for engineers and designers to optimize the performance of these components in various applications. By analyzing the bearing under different conditions, one can ensure that it can withstand the forces and moments experienced during operation. This knowledge enables better decision-making when designing and selecting bearings for specific purposes and configurations. Consider a double-collar bearing with...
272
Plastic Deformation in Circular Shafts
178
When materials are subjected to forces that surpass their yield strength, they undergo a process known as plastic deformation. This results in a permanent alteration or strain in their structure. This concept can be specifically applied to circular shafts, where the deformation leads to a change in its shape. The precise evaluation of this plastic deformation requires understanding the stress distribution within the circular shaft, which is achieved by calculating the maximum shearing stress in...
178


