在热成型过程中,TC4合金在薄壁高压结构中的变形控制
Tao Zhang1,2, Jianchao Xia3, Xiuquan Han2
1School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072, China.
Materials (Basel, Switzerland)
|January 8, 2025
概括
这项研究探讨了薄壁合金形结构中的热成型缺陷. 精确控制技术可以最大限度地减少纹和纹,提高凸和形状的表面精度.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 由合金制成的薄壁过度结构带来了形成挑战.
- 波纹和纹是超标凸和 () 皮的常见缺陷.
- 在这些复杂的几何形状中实现高表面精度需要先进的成型控制.
研究的目的:
- 为了研究从TC4合金中热成型的薄壁超标皮的精密控制技术.
- 分析不稳定性特征和缺陷特征之间的关系.
- 为了识别成形缺陷模式,并比较表面精度不同的过度形状.
主要方法:
- 建立TC4合金的组成模型.
- 单轴拉伸试验用于描述材料的行为.
- 应用小边缘合热压和曲边缘成型工艺.
- 对成型缺陷和表面精度的分析.
主要成果:
- 确定了超标凸和皮的特殊形状和形成缺陷的分布模式.
- 量化了几何比率 (和弦高度与长度) 和波纹/纹的发生之间的关系.
- 通过精确的热成型控制,证明了提高表面精度.
结论:
- 精密控制对于缓解热成型薄壁合金高压结构中的缺陷至关重要.
- 了解几何和缺陷形成之间的联系可以实现流程优化.
- 开发的技术提高了复杂的超标组件的可制造性和质量.
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