研究花花图案和卷轴定位优化,用于TA4卷轴管道的卷轴成型过程
Xuwen Deng1, Songxiao Hui1,2, Xiongyue Ye3
1GRINM (Guangdong) Institute for Advanced Materials and Technology, Foshan 528051, China.
Materials (Basel, Switzerland)
|January 8, 2025
概括
这项研究优化了合金卷轴管道 (CT) 卷轴成型. 一个新的W形策略和滚动设计成功地生产了TA4CT,克服了诸如弹和边缘裂纹等挑战.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 金工程 金工程 金工程
背景情况:
- 合金卷轴管道 (CT) 为深井运行提供了优势.
- 卷形合金CT面临的挑战包括高弹,边缘裂和表面磨损.
研究的目的:
- 开发一个详细的工艺设计,用于高精度,高效率的生产合金CT.
- 为了克服当前合金CT制造的局限性.
主要方法:
- 使用W形策略和立方曲线用于条纹边缘投影.
- 设计了一种21通的卷轴成型工艺,包括花纹和卷轴设计.
- 采用数值模拟来分析管子尺寸,卷轴定位,接触状态,应力-延展分布和几何状.
主要成果:
- 确定了有效的厚度/直径比范围,以成功形成管道.
- 确定卷轴定位会影响接触状态和应力分布,但不会显著影响管体几何.
- 成功生产试验TA4CT (Φ50.8 × 4毫米),验证模拟结果.
结论:
- 开发的W成型策略和滚筒设计对于合金CT生产是有效的.
- 优化厚度/直径比和了解卷轴定位对于减轻制造缺陷至关重要.
- 这些发现使得合金CT在苛刻的应用中得到了利用.
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