电化学磨砂 (TiB+TiC) /Ti6Al4V复合材料使用带底出口孔的磨削工具
Shen Niu1,2,3, Kaiqiang Huang1, Pingmei Ming1,2,3
1School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, China.
Micromachines
|January 8, 2025
概括
本研究介绍了一种新磨工具设计,以改善难以切割的矩阵复合材料 (TMC) 的加工. 新工具在电化学磨粉 (ECMG) 过程中显著提高底部平度,减少加工额外.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 表面工程是什么?表面工程是什么?
背景情况:
- 难以切割的矩阵复合材料 (TMC) 在航空航天,汽车和国防行业至关重要.
- 电化学磨粉 (ECMG) 为TMCs的连续粗加工和完成加工提供了潜力.
- 在ECMG粗加工过程中流散腐蚀会导致底部,增加加工额度.
研究的目的:
- 为TMC的ECMG提出和评估一种具有底部出口孔的新型磨削工具设计.
- 为了减轻底部腔,提高粗加工阶段的平度.
- 提高TMC加工的整体效率和质量.
主要方法:
- 设计和模拟一个直径为6毫米的磨削工具,底部有出口孔.
- 机械加工槽内的电解质流动的动态模拟.
- 试验验证工具在TMC的粗加工和完成加工中的性能.
主要成果:
- 动态模拟显示,底部出口孔的侧面区域的电解质流量增加.
- 实验结果证实,与没有出口孔的工具相比,底部平度减少了61.2%.
- 在TMCs上获得了平底和良好的表面质量的最终插槽.
结论:
- 拟议的底部出口孔设计在TMC的ECMG粗加工过程中有效地减少了底部腔.
- 这一创新提高了平度,减少了加工额度,提高了表面质量.
- 优化的工具设计有望实现TMC的高效和高质量的加工.
相关概念视频
Abrasion Resistance of Concrete
Abrasion resistance is an essential characteristic of concrete that determines its durability and longevity under various wear conditions. Concrete surfaces are vulnerable to different types of abrasion. For instance, surfaces may wear down due to the constant movement of vehicles or be eroded by solids carried in water, as seen in concrete canal linings. Specific tests are conducted to measure the abrasion resistance of concrete.
One such test is the revolving disc test, where three plates...
One such test is the revolving disc test, where three plates...
Brick Cutting Techniques
Brick-cutting techniques involve various tools and methods to shape bricks for construction. A mason's hammer with a chisel-pointed end is used for basic shaping through sharp, precise strikes. For more complex shapes requiring higher precision, a power saw with a water-cooled diamond blade is used.
Cut bricks are categorized by size. Bricks cut to half their original length are called half-bats, while those cut to three-fourths their length are known as three-fourth bats.
Special types of cut...
Cut bricks are categorized by size. Bricks cut to half their original length are called half-bats, while those cut to three-fourths their length are known as three-fourth bats.
Special types of cut...


