细胞设计参数对碳环氧三明治复合材料3D打印核心的机械性能的影响
Mustafa Aslan1,2, Kutay Çava1,2, Altuğ Uşun2,3,4
1Metallurgical and Materials Engineering, Karadeniz Technical University, 61080 Trabzon, Turkey.
Polymers
|January 11, 2025
概括
3D打印使复合材料的复杂核心结构成为可能. 较厚的墙壁增强了强度,而较大的细胞大小减少了它,为轻量级,高强度的应用提供了设计见解.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 增材制造 增材制造 增材制造
背景情况:
- 3D打印 (融合沉积建模) 允许复杂的细胞几何形状超出传统的蜂巢.
- 三明治复合材料从先进的核心结构中受益,以获得增强的性能.
研究的目的:
- 为了研究细胞几何 (蜂与auxetic) 和细胞大小对3D打印的烯丁 styrene (ABS) 核心材料的影响.
- 评估墙壁厚度和细胞尺寸如何影响复合芯的机械性能.
主要方法:
- 融合沉积建模 (FDM) 用于制造具有不同细胞设计的ABS核心材料.
- 碳环氧预复合材料被粘合到核心表面.
- 机械测试包括压缩,曲测试和弹性模量测定.
主要成果:
- 增加墙壁厚度从0.6毫米增加到1毫米,使回入结构的弹性模量增加了一倍 (5GPa到10GPa).
- 较大的细胞大小 (6毫米至10毫米) 极大降低了80%的压力强度和高达78%的弹性模量.
- 辅助核显示均变形 (148N最大负载),而蜂核具有更高的容量 (273N),但局部故障.
结论:
- 细胞设计参数显著影响3D打印复合芯的机械性能.
- 辅助性和蜂结构为特定的轻量级,高强度的结构应用提供了明显的优势.
- 结果为优化使用增材制造的复合材料设计提供了关键数据.
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