用热塑性弹性体用于导管的薄壁管的涂层挤出特性
You He1, Huanlao Liu1, Yulin Wang1
1Guangdong Engineering Technology Research Center of Small Household Appliances Innovation Design and Manufacturing, School of Mechanical Engineering, Guangdong Ocean University, Zhanjiang 524088, China.
Polymers
|January 11, 2025
概括
在医疗管涂层挤出中去除塑形部分可以显著提高质量. 这种方法可以将压力降低高达40%并降低能源消耗,增强最终的涂层层.
科学领域:
- 聚合物科学 聚合物科学
- 材料工程 材料工程 材料工程
- 流体动力学 流体动力学
背景情况:
- 医疗薄壁管生产需要精确的涂层层.
- 涂层工艺可能遭受高聚合物融压力,压力压力和回流,这是由于清除区域减少.
- 这些问题会对涂层质量产生负面影响.
研究的目的:
- 为了研究成型截面对涂层挤出的影响.
- 分析不同参数 (拖动速度,流量,模具温度) 对没有成型部分的涂层的影响.
- 为了比较挤出特征与没有成型部分和优化模具设计.
主要方法:
- 涂层模型的非异热数值模拟,带有和没有成型截面.
- 对涂层厚度和流场稳定性的分析.
- 在不同的流通道参数下对挤出特性进行比较.
- 设计和实验验证一个新的无形细分涂层挤出模具.
主要成果:
- 塑造部分并没有消除包裹挤出中的挤出扩张.
- 在没有成型截面的情况下涂层挤出可以减少35-40%的压力下降.
- 没有成型截面的工艺降低了能耗,提高了涂层质量.
结论:
- 消除塑形部分是提高涂层质量和减少能源消耗的可行策略.
- 基于模拟的优化模具设计可以提高挤出性能.
- 开发的无形片段涂层挤出模具证明了成功的实验验证.
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